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Author Topic:   Supercharging
jimh posted 05-21-2005 09:02 AM ET (US)   Profile for jimh   Send Email to jimh  
General Motors has announced it will build a supercharged V-8 engine for use in its Cadillac automobiles beginning in the 2006 model year. I find this interesting. The use of a supercharger in marine outboard motors was pioneered by Brunswick with their Mercury VERADO engines in 2004.

The GM Northstar 4.371-liter V-8 is a 440-HP engine that winds to 6,400-RPM. It also produces 430-lb-ft of torque. The engine is said to be able to deliver 90-percent of that torque across the RPM range of 2200-6000. The same engine without the supercharger is rated at 120-HP less output.

Comparison: NORTHSTAR vs VERADO-275

Horsepower/Liter:

VERADO = 105.8 HP/Liter
NORTHSTAR = 100.7 HP/Liter


The GM NORTHSTAR engine also include variable valve timing, a feature not found in the VERADO. In addition, both the intake and exhaust valve timing is continuously varied. On most outboard motors with variable valve timing, typically only one valve (usually the intake valve) has its timing adjusted, and then the timing just jumps between two different settings as a result of a second set of cam lobes. The Honda V-TEC engine is one that uses this simpler approach.

The Northstar engine is based on the 4.6-liter block, but the displacement was reduced "to offset the fuel economy impact of the supercharger and its associated lower compression ratio," according to Cadillac engineers. This may be a clue to the choice of the small displacement block in the VERADO engine.

By bringing a supercharged engine to a production automobile, I think public awareness of supercharging as an acceptable technique for enhancing engine performance will be increased. This may help increase acceptance of the VERADO supercharged outboard motor.

For more information on the Cadillac 4.4L SC engine, see this excellent article:

http://www.fast-autos.net/cadillac/cadillacxlrv.html

PeteB88 posted 05-21-2005 09:57 AM ET (US)     Profile for PeteB88  Send Email to PeteB88     
Is or hasn't GM been linked w/ Mercruiser in the past? I think there was a Marine/Commercial Division at GM in some collaboration w/ Mercury - Mercruiser in the past; foggy memory but possible work on Corvette high performance engines 10 or so years ago. Perhaps there is carry over.
jimh posted 05-21-2005 10:18 AM ET (US)     Profile for jimh  Send Email to jimh     
The Mercruiser plant in Stillwater, Oklahoma has built some engines for GM in the past, notably the LT5 Corvette engine. Their involvement with the Northstar V-8 SC engine is unknown.
Teak Oil posted 05-21-2005 10:24 AM ET (US)     Profile for Teak Oil  Send Email to Teak Oil     
Superchargers on production cars started about 10 years ago Jim. With GM the Bonneville SSEi and Grand Prix GTP both had superchargersto boost horsepower by about 50 and torque by the same amount. Also GM has a supercharged four banger, either a Cavalier or Cobalt I cant remember which.

Ford has had supercharged pickups for a while now with their Lightning 1/2 ton, and they have had a supercharged Mustang Cobra for a few years. Dodge is still in the dark ages only having a turbo Neon.

The true pioneer was GM in 1984 when they produced the turbocharged Buick Grand National and also introduced Bosch sequential fuel injection at the same time. With 1980 technology it was quite a feat. Of course I owned one of these fine vehicles for a time.

Superchargers have been on go fast boats for many years. The introduction of reliable, pinpoint fuel injection systems is what has made supercharging so easy and dependable

BOB KEMMLER JR posted 05-21-2005 10:28 AM ET (US)     Profile for BOB KEMMLER JR    
Fords been using superchargers off and on since the 50's,more so since the late 80's.
BOB KEMMLER JR posted 05-21-2005 10:29 AM ET (US)     Profile for BOB KEMMLER JR    
Don't forget Dodge has probably made the most Turbo Vehicles of any manufacturer out there with thier 2.2 and 2.5 during the 80's and early 90's.
Peter posted 05-21-2005 11:06 AM ET (US)     Profile for Peter  Send Email to Peter     
The early to mid 1990s VW Corrado G60 used a supercharged 4-cylinder 1.8L engine. I think it made about 160 HP.
Peter posted 05-21-2005 11:08 AM ET (US)     Profile for Peter  Send Email to Peter     
Should have also added a variety of Mercedes-Benz vehicles can be had with their "Kompressor" (a super charger) option.
seahorse posted 05-21-2005 11:40 AM ET (US)     Profile for seahorse  Send Email to seahorse     

Back in the'50's and '60s Studebaker had supercharged engines in their Hawks and the R3 or R4 Avanti's.
johnk posted 05-21-2005 11:41 AM ET (US)     Profile for johnk  Send Email to johnk     
My original 1966 Mustang came with a Supercharger. Original motor, heads never been off. 6PSI of boost at 6000 rpm. Lawnmower technology that just plain works. Zero problems in 83,000 miles.. Still enjoy it.. ;^) Paxton blowers were options on early T-Birds as well.
seahorse posted 05-21-2005 12:27 PM ET (US)     Profile for seahorse  Send Email to seahorse     

JohnK,

Thanks, I forgot that the '57 T-Bird had the supercharger option on the 312 engine.

dgp posted 05-21-2005 12:45 PM ET (US)     Profile for dgp  Send Email to dgp     
Buick has had a supercharger on the Park Avenue Ultra for several years and the current Chevrolet Monte Carlo SS has a supercharger.
jbarrow4124 posted 05-21-2005 05:14 PM ET (US)     Profile for jbarrow4124  Send Email to jbarrow4124     
Duesenberg, Auburn and Cord all used supercharging in the 30's. The technology was solid, unfortunately the super luxury car segment didn't fare well during the depression.

Are Supercharged Verados having acceptance problems?

dfmcintyre posted 05-21-2005 05:46 PM ET (US)     Profile for dfmcintyre  Send Email to dfmcintyre     
We used some sort of turbo'ed little Chrysler two door for surveillance work. In the early 90's. It had been a stolen, recovered vehicle that the insurance company essentially gave to the state police auto theft unit.

It was assigned to me for a while, and once one got used to little torque until the turbo kicked it it was a fun little package. Seats were uncomfortable. Sounded like a cat had tangled with the fan belt when the turbo kicked in.....

happypappy posted 05-21-2005 08:18 PM ET (US)     Profile for happypappy  Send Email to happypappy     
There were supercharged outboards before the Verado!
Have seen Italian Soriano racing outboards with superchargers built inthe 50's.
happypappy posted 05-21-2005 08:22 PM ET (US)     Profile for happypappy  Send Email to happypappy     
Here's a link to the old supercharged outboards....Sorry Merc!
http://www.soriano-outboard.com/14825.html
jimh posted 05-21-2005 08:56 PM ET (US)     Profile for jimh  Send Email to jimh     
The VERADO is unquestionably the first real production outboard motor with a supercharger, at least in terms of production in significant volume. Perhaps someone, somewhere, made a supercharged outboard previously, but the production volume must have been miniscule.

I made no assertion about the Cadillac being the first, and I am aware of these other engine, at least the GM ones. But thanks for the recitation of the history. I think in very limited numbers you could have, in the past, bought some of these supercharged vehicles, but my impression is that this Cadillac model will be in higher production volume than these others.

Re the Ford truck with supercharger: they are really an add-on package sold in conjunction with a racing fabricator. The Cadillac models will be built right in the GM plant on the assembly line.

In any case, for most people the notion of a supercharger on a boat is quite outside of the mainstream. With more cars being built with them, it should help Mercury gain acceptance of their supercharged engines.

Marsh posted 05-22-2005 09:23 PM ET (US)     Profile for Marsh  Send Email to Marsh     
Through their "Special Vehicles Team" or SVT division, Ford offered a supercharged pickup called the "Lightning" through the '04 model year. I had an '02 model. It came from the factory with a 5.4 liter engine, and an M112 Eaton supercharger. Pretty impressive performance for a truck. No other production truck could keep up with it until Dodge introduced their "Viper" truck this past year. I towed my Montauk with my Lightning for quite a few miles, then traded it for an'04 F-150. Ford SVT vehicles also include the 2003-2004 Mustang Cobras, which feature DOHC aluminum heads on a cast iron block, with the same Eaton supercharger. My Cobra produces well over 500 horsepower with the 4.6 liter engine (of course, I've tweaked it a bit here and there). It is more fun than my boat.

Marsh

where2 posted 05-22-2005 10:44 PM ET (US)     Profile for where2  Send Email to where2     
Peter is correct, Volkswagen used the G-lader scroll style supercharger coupled to a 1.8L two valve per cylinder single overhead cam engine to propel the original 1990 Volkswagen Corrado_G60 (a car ahead of it's time). Despite it's restricted breathing via 2-valves per cylinder and 8.4psi maximum factory boost, it produced 158Hp, without variable valve timing or 4 valves per cylinder.

Supercharged Corrado's have a distinctive growl to them as the supercharger gulps air. I have a 1990 VW Corrado_G60 parked in my driveway... 87.7Hp/L with 15 year old technology! 180,000 miles on the odometer, never had the head off, never had the supercharger rebuilt, still puts out 8.4psi factory boost!

Based on the fact that the normally aspirated 1.8L 16 valve VW engine from 1988 produced 123Hp while it's 8 valve brother produced 102Hp, I would venture to guess that had the Corrado been equipped with a 16 valve engine, it would have produced the same 23Hp increase (if not more) which would put it at 179Hp from a 1.8L engine, which is in line with the 100Hp/L measurements above. (Note, 1988 16-valve VW engines did not use variable valve timing...)

Boston Whaler content: You want a photo of my 15' Sport hitched up to the Corrado? I've towed the 15'Sport with the Corrado, it's not a big deal since the Supercharger helps low end torque!

David Pendleton posted 05-23-2005 12:52 AM ET (US)     Profile for David Pendleton  Send Email to David Pendleton     
Is the Verado supercharged or turbocharged?

Anyone have a picture of this hardware?

jimh posted 05-23-2005 08:31 AM ET (US)     Profile for jimh  Send Email to jimh     
See my article from February 15, 2004:

http://continuouswave.com/ubb/Forum1/HTML/006715.html

for details on the Verado. It is supercharged.

kglinz posted 05-23-2005 10:03 AM ET (US)     Profile for kglinz  Send Email to kglinz     
We have, many times, talked about not being able to compare auto use to marine use of engines. I think this is amplified when talking supercharged engines. I drive a supercharged car. The supercharged only applies boost around 5% of the time. Except when accelerating hard or climbing steep hills, the engine draws a vacuum like a normally asperated engine. I would think a Verado running at 3/4 throttle has boost applied all the time. Does the Smart Craft display show Boost Pressure?
johnk posted 05-23-2005 04:25 PM ET (US)     Profile for johnk  Send Email to johnk     
If you're only in boost 5% of the time with your car you aren't having nearly as much fun as you should be! LOL..
BOB KEMMLER JR posted 05-23-2005 04:27 PM ET (US)     Profile for BOB KEMMLER JR    
I second that comment.My poor Omni is always under boost when i drive it,all 18 pounds of them!!!!
johnk posted 05-23-2005 04:35 PM ET (US)     Profile for johnk  Send Email to johnk     
To answer the question about auto/marine engines, marine/plane engines are of the 'constant load' variety so yes, they would probably be making boost right off idle or certainly low on the RPM scale depending on a number of factors. On level ground, it's not uncommon for a car to only require 15-20hp to push it at 60mph, so it would be operating under high vacuum conditions until more load was required.
dgoodhue posted 05-26-2005 07:38 AM ET (US)     Profile for dgoodhue  Send Email to dgoodhue     
I would guess the Verado is going to be always under boost at any significant speed. The Supercharger impeller speed are dependent on engine speed. A boat needs RPM and load to plane and stay on plane. (vs Turbo are dependent on exhuast gas energy for impeller speed)

At my local boat show I tried to find out how boost/compression ratio the Verado are running, but the sales wasn't sure, he tough 8psi for the 275hp (it isn't advetised in Mercury Catalog)

FYI "No other production truck could keep up with it (Ford Lightning) until Dodge introduced their "Viper" truck this past year."

Not to be picky but the forgotten about 1991 GMC Syclone is still quickest production pickup 0-60 and 1/4 mile. \Top speed clear goes to the Dodge SRT-10. Lightning and SRT-10 have come close to to narrow the gap in the 1/4 mile.

whoz yer daddy posted 06-02-2005 08:52 AM ET (US)     Profile for whoz yer daddy  Send Email to whoz yer daddy     
I think with the proliferation of regulatory limits/restrictions on 2 cycle engines in general, and particularly with respect to marine use, we will see much more development of the supercharger technology for marine applications. Case in point, Honda recently introduced a supercharged jet ski and I'm sure the other manufacturers have designs in the works. The intro into the game of Mercury tells me that the other outboard companies will not be far behind in getting their own supercharged outboards on the market.

P.S. As a side note, I always find it interesting how people who like boats are also usually car and motorcycle buffs as well.....maybe it's genetic! If a car buff is a "motor head", does that make a boater a "wet head"???

wyd

RocketMan posted 06-02-2005 09:20 AM ET (US)     Profile for RocketMan  Send Email to RocketMan     
If the E-TEC technology manages to establish a good track record over the next few years for dependability and essentially live up to its billing, then I can't help but think the supercharger configuration engines will start to congregate around museums except for limited, mostly racing applications. Apologies for the run-on sentence.
WT posted 06-02-2005 11:26 AM ET (US)     Profile for WT  Send Email to WT     
BRP the parent company to Evinrude and Sea Doo has been using superchargers on some marine applications for the past few years. 215 hp/1.5 liters or 143 hp/liter. http://www.seadoo.com/en-US/Watercrafts/2005/Luxury.Performance/GTX.Limited/Specs.htm


Would it make sense for Evinrude to supercharge the E-Tec?

Warren

Peter posted 06-02-2005 01:17 PM ET (US)     Profile for Peter  Send Email to Peter     
No. Supercharging cuts completely against what the E-TEC is about. Besides, the E-TEC don't need it. Merc added a supercharger to a 4-stroke in an attempt to duplicate 2-stroke performance which is still the gold standard for performance.

Seems to me one can get substantially all of the benefits of supercharging without the increased complexity of additional moving parts and fuel efficiency and weight penalties by simply increasing the displacement of an outboard, 2 or 4-stroke. Significantly increasing displacement in an existing automobile design or personal water craft to get better performance is not always possible because the size of the engine compartment is usually a limiting factor.

LHG posted 06-02-2005 01:58 PM ET (US)     Profile for LHG    
What I am trying to determine is whether the Japanese are burning the midnight oil in their reverse engineering labs to copy the supercharged Verado, including it's Smartcraft, steering, super clean pedestal mount, DTS controls/automatic twin synchonization and integral steering, or to copy the E-TEC.

Where this NMMA came up with an 85% 4-stroke market saturation prediction in 2007 model year is beyond me.

PeteB88 posted 06-09-2010 10:40 PM ET (US)     Profile for PeteB88  Send Email to PeteB88     
[This thread was dormant for five years, but this author revived it in order to change the topic of discussion. New article has been deleted.--jimh]
Jkcam posted 06-10-2010 05:02 AM ET (US)     Profile for Jkcam  Send Email to Jkcam     
[Deleted new topic.--jimh]
Tom W Clark posted 06-10-2010 10:24 AM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
[Changed topic to discussion the question of whether or not the original topic was topical. Inasmuch as the initial discussion was originated by the moderator, you can rest assured it was topical, at least it was five years ago when the topic was started.--jimh]
gnr posted 06-10-2010 10:34 AM ET (US)     Profile for gnr    
quote:
The engine is said to be able to deliver 90-percent of that torque across the RPM range of 2200-6000.

WOW!

Make sure the budget includes a new set of tires every couple thousand miles.


quote:
The supercharged only applies boost around 5% of the time.

Dude, it's up to you to encourage the supercharger to "apply the boost". ;-)

quote:
Now there's a Whaler related topic! What knuckle-head started this thread?

Bro, you got to read the whole post. You can do that, can't you?

;-)

bitwrench posted 06-10-2010 12:41 PM ET (US)     Profile for bitwrench  Send Email to bitwrench     
Both supercharging and Turbocharging can add a huge boost to the fun factor of any vehicle. There is unfortunately a fairly high cost associated to both these technologies. Service intervals as well as the added complexity of repairs can add significantly to your costs. Your engine is also just not going to last as long as a normally aspirated engine.
For me the dividing line is easy. I simply would not want to work on a supercharged marine engine. While I'm not claiming a modern fuel injected 2 stroke engine is easy to work on, having to choose between a supercharged 4 stroke or a two stroke is an easy choice. While I appreciate the technology the Verado offers, I just don't want to work on one. I choose E-TEC.
jimh posted 06-10-2010 01:39 PM ET (US)     Profile for jimh  Send Email to jimh     
Looking back at the five years since this discussion began with an eye to the reliability of the supercharger of the VERADO, I have to say that my impression is the VERADO engine has not had any significant problems with the supercharger component. I cannot recall much discussion--if any--in which there was a report of a failure of the supercharger in a VERADO, or where the supercharger in a VERADO was part of a repair. In general, I would say the supercharger component on a VERADO has been outstanding in reliability.

The most likely reason for the outstanding reliability and freedom from defect in the supercharger in a Mercury VERADO outboard motor is from excellent design, excellent manufacturing, and excellent control in the engine operation. It should be mentioned that at the time of the design and development the head of Mercury and then the head of Brunswick was George Buckley, who held a Ph. D in Engineering, and the design head was German auto engineer Claus Bruestle from Porsche. Neither of those skilled engineers is any longer involved with Mercury and Brunswick, but, based on the five year track record of the VERADO, I think it is fair to say they did a wonderful job with its design.

Of course, very high quality components are expensive, and I still wonder how the price of the VERADO can be so low. Apparently the competition of the outboard motor marketplace has demanded lower prices. Margins on outboard motors at Mercury have generally declined, while at the same time the quality has generally increased. I suspect that the VERADO is selling at a substantial discount from the price point originally planned--a victim of underselling by Japanese imports and strong domestic competition.

The use of turbochargers in automobiles is now very common. The general public is probably more aware of and more comfortable with the concept of supercharging or turbocharging in 2010 than in 2005.

As for other manufacturers adopting supercharging, I don't see any chance of that happening. All of the other four-cycle engine manufacturers have recently introduced new and more refined four-cycle outboard motors, where the performance has improved, the emission levels have improved, the weight has improved, and the fuel economy has improved, and not a single one has gone with a supercharger or turbocharger approach. I think Yamaha, Honda, and Suzuki all have four-cycle engines that produce terrific power output, excellent fuel economy, and have reduced the size and weight compared to earlier generation engines. To push into the 300-HP and higher category, every other manufacturer turned to more displacement rather than a forced induction system. Perhaps they wished to avoid the very expensive component cost of a highly refined supercharger that would tolerate saltwater use.

hauptjm posted 06-11-2010 12:29 PM ET (US)     Profile for hauptjm    
quote:
The most likely reason for the outstanding reliability and freedom from defect in the supercharger in a Mercury VERADO outboard motor is from excellent design, excellent manufacturing, and excellent control in the engine operation.

I couldn't agree more. For a very complicated design, the building methods and manufacturing tolerances have to be second to none to deliver this type of reliability. Some time back I referenced an article in Professional Boat Builder that highlighted their building methods. Here's the link to the February 2008 article: http://www.proboat-digital.com/proboat/20080203/#pg44

pcrussell50 posted 06-13-2010 04:51 PM ET (US)     Profile for pcrussell50  Send Email to pcrussell50     
quote:

[QUOTE]The most likely reason for the outstanding reliability and freedom from defect in the supercharger in a Mercury VERADO outboard motor is from excellent design, excellent manufacturing, and excellent control in the engine operation.

I couldn't agree more. For a very complicated design, the building methods and manufacturing tolerances have to be second to none to deliver this type of reliability. [/QUOTE]

Of course, and of equal or even greater import is VERY careful tuning of the ECU programming. Forced induction applications require much more complex engine management algorithms and much more involved subroutines and strategy, ALL of which much be carefully considered.

An advantage that marine engine ECU calibration engineers have over their automotive counterparts is that they have the assumption of an "infinite reservoir" of uniformly cool "engine coolant". Automotive calibration engineers have to have all kinds of complex contingencies and routines that reference widely variable ECT (engine coolant temperature).

Great topic, guys.

-Peter

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