posted 01-14-2003 02:48 PM ET (US)
My experience with Whaler varnished mahogany is just the opposite of JB's. Generally, I have found that over time (and sun) the older polyurethane varnish lightens, turns yellow, and the the underlying wood bleaches out. How many yellow, faded out Whaler interiors have you seen?I recommend you even strip off the old "good" varnish on the hatch, orbital sand down to REDDISH mahogany color, which will get rid of surface bleaching, and re-varnish it all. Then you will have a uniform job.
For some reason, BW used polyurethane varnish on the mahogany, but I never thought it lasted very well, and turned yellow in the sun. Nowadys, all the pros recommend good old fashioned spar varnish, but with the latest top-of-the-line UV inhibitors. Considering the labor involved, the extra cost of the material is not all that great. I use Z-Spar's Flagship line, with fabulous results.
To pre-stain (or filler stain) the wood or not is pure personal preference, although I believe it helps protect the wood from UV bleaching underneath the varnish. Do 10 coats, with a good grade of foam brush! (The ones sold at Walmart are not recommended).