posted 04-27-2003 12:39 PM ET (US)
In an email that he send to me, eggum says he is referring to the battery charger connection.Sparking indicates current flow. As peetmin correctly points out, connecting the charger with the polarity reversed will cause current flow. It will also damage the charger unless protected by a fast-acting fuse.
Another reason could be the charger has some voltage remaining on its output (perhaps stored in a capacitor), but that is a bit unusual for battery chargers, since there is not a good reason to include a smoothing filter like a capacitor to a device that connects to a battery.
Or the charger could still be on when the switch is off.
Connect the two wires from the charger together before you try to connect them to the battery. There should be no sparking, and by shorting them together you will drain any voltage left in the charger.
Also, check for a blown fuse, and verify the actual output of the charger with a voltmeter.