posted 06-26-2003 08:28 PM ET (US)
Everything on the hull has been removed with the exception of the mooring/trailering eye that originates in the bow locker. All of the wood, the rails, all of the controls (not extracted from the tunnel at this point) the motor and mount, everthing from the transom. The hull is now upsidedown on blocks in my boat shop. I have tried some methods on the transom. On one half I roughed up the bottom paint with some 60 grit. I then put a fairly aggressive cleaner/stripper (challanger) on the bottom paint. After about 30 minutes, I started scrubbing the area with a scotchbrite pad. that seemed to remove quite a bit of the bottom paint on the side I had hit with 60 grit.
After removing paint, scum, and oxidation I realized the checking pattern in the gel coat was quite deep and extensive.
I am trying not to make to many mistakes or re-invent a process that others have allready worked out. My experience is primarily with wooden boats. Building, reproducing and teaching ultralight building techniques. I also have some autobody experience (just enough to be dangerous as the story goes).
My original goal was to possibly use the boat this year but right now I have backed way off on that. Last fall I took the boat to a BW dealer in Cedarville MI. the manager there would not even give me an estimate. But the gel coat is all original, the hull has no major damage from collision or fracture, by sounding the hull it does not seem to be water logged (not just my opinion) It seems to me like a very nice hull with a lot of cosmetic problems.
What I'm hoping for from this forum is some information based on experience on how to prepare the hull for a top coat. I have purchased Interlux Interprotect Barrier coat and Interlux VC Performance Epoxy Bottom paint. My intent is to use these two up to the water line with some Boot stripe paint. The chines and keel have had some minor interaction with hard objects, enough to expose resin and glass but so far as I can tell no foam. My wife and I painted our Catalina 27 from the boot stripe to the gunnels with Algrip (sp), with great success, to cover some discolored dock rash repairs. Very little surface prep required. I understand that U. S. Paints has come out with a product called Alcraft that is more repairable than the ultra-high gloss finish of Algrip. But at this point I have not made up my mind on what top coat to use above the waterline.
Tom Mertaugh from Mertaugh Boat works, Very old BW dealer, in Hessel MI. came over to our house and looked the boat over and thought the inside would respond well to cleaning and rubbing out without a lot of gel coat repair. He felt the hull was sound also but, most of his experience is in restoring old mahogany runabouts so he wasn't much help with the checking problem.
I hope this clarfies things a bit :-( Sorry about the rambling.