posted 02-19-2004 09:29 AM ET (US)
Covering the existing cut-out or mounting hole in the laminate of your console with a new sub-panel is a very good technique for mounting new flush-mount electronics whose shape does not match the original hole.You can fabricate the new sub-panel or escutcheon from three different materials: wood, metal, plastic. Depending on your particular boat and tastes, a nicely varnished wood panel or escutcheon might be appropriate. Wood is certainly an easy material to work with. Many very expensive boats are now featuring highly polished wood in their instrument panels. I saw this type of instrument panel in several custom boats and also in a TIARA yacht.
If wood is not your choice, aluminum is another possibility. Many instrument panels use aluminum which has been painted black/dark gray or anodized black/dark gray. To dress up the panel, a shallow groove is often routed into the perimeter of the panel, exposing the aluminum and giving a contrasting color stripe.
Plastic is another possible option. Cutting irregularly shaped cut-outs in plastic may be more difficult. Depending on your skills, you can make a very nice panel from plastic, and small blemishes can be buffed out to make the finish "perfect."
Flush mounting of electronics adds a very professional appearance. It also helps prevent theft. Whenever I see a nice arrangement of electronics that have been flush mounted into an instrument panel, I am very impressed. One such installation that comes to mind is the layout on BLACKLASH, Steve Farnsworth's fine 21 WALK-AROUND. His installation of his GPS and SONAR looks absolutely first-class, and it gives the boat a very distinguised appearance.