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Author Topic:   Bollard Pull Testing
towboater posted 01-15-2008 01:39 AM ET (US)   Profile for towboater   Send Email to towboater  
I just dont understand how Commercial BP testing is not affiliated or should I say a usefull calculation of power that can be used for recreational performance as well.

BP tests have been around a LONG LONG time. I cant find a reference to the History. The man who built my Tug and set me up in buisness comes from a Family that has been Towboating since the late 1800's. I believe he said the BP tests originated in the Steamboat days. He implied performance data was too easy to manipulate for billing purposes so the US Dept of Commerce uses BP tests to set Towing Rates...be it a Tug, ski boat (Uhh Jim, is there any similarity between a Commercial Tug Boat and a Recreational Ski boat? of course there is) or canoe.

And here I am. I dont buy all this recreational WOT performance data to be accurate although I truely believe you are unbiased and trying your damndest to zero it in. Thanks again. Your efforts have potential to save the members who repower a ton of money.

I am shopping for a new engine with the most amount of torque or horsepower using the least amount of fuel. Seeking recreational POWER, I have learned a max HP engine the transom will allow and lowest gears gives me the best opportunity to do this. How do I really find out if a 60 hp Etec is more powerfull than a 60 hp Big Foot? Numbers can be manipulated. Both have the same gears and HP rating. I want to bypass the self promoting OEM data and simply hook em up to a Bollard pull test using the same exact prop on both tests and see who wins.

US Dept of Commerce using this method implies, you cant cheat, you cant manipulate the numbers. What you see is what you get.

I would like to see BP test results of a 150 hp Etec against a 150 hp Merc Optimax with floscan metering installed in the fuel line. Both seem to be awesome engines. No clue who would win. Do you agree the bollard pull test will reveal a undeniable winner without regards to data?

mk

jimh posted 01-15-2008 09:16 AM ET (US)     Profile for jimh  Send Email to jimh     
In their more recent video presentation, Bombardier provided a bollard pull test demonstration, albeit they used two boats pulling against each other.

A great deal of criticism was directed at Bombardier for using this test. It seemed to enrage many boaters. The test clearly demonstrated that the E-TEC engine produced considerably more bollard pull force than the competitor's engine, so much more that it pulled the competitor's engine's boat under water and swamped it. Yet, very knowledgeable and highly respected recreational boaters tried to pooh-pooh this bollard pull test as a "stunt" that had no value to them.

I bring this up not so much as to agree with that criticism of bollard pull testing, but just to warn you that you will probably have a great deal of difficulty in finding bollard pull testing to be accepted as indicative of a benefit by some boaters, particularly those whose boats and motors fare poorly in the test.

sternorama posted 01-17-2008 05:21 PM ET (US)     Profile for sternorama  Send Email to sternorama     
The only (minor) flaw I see in your logic when you compare the two 60hp motors and where you say they have to run the same prop. Perhaps each motor (due to variances in gear ratios, displacement, horsepower vs rpm curve, etc) would perform better with its own optimized propeller.

Now, I must google bollard pull test...

fourdfish posted 01-17-2008 05:54 PM ET (US)     Profile for fourdfish  Send Email to fourdfish     
Let us look at these tests from a scientific point of view.
In science for a test to be valid:
#1 All factors like prop, temp, horsepower, displacement,
must be the same. (that means every variable)
#2 Measurement instruments used must be precise and the same devise must be used for all the tests. (That means all devises
must be calibrated, accepted and used for each engine and
test. (You cannot use two different devises or systems as
those done in the magazine tests.
#3 The tests must be performed many times. (Once is totally
invalid and the more tests done the more valid the results
Since almost the tests ever presented here have only been
done once, they would not fit scientific scrutiny.
#4 The results of all the tests then must undergo the math to
determine whether they are really significant.
#5 The tests must be done by an unbiased party( A University
etc)

Although other conditions are important I have only included
the few which are never done for these outboard tests.

In the last discussion of these tests in a recent contentious
thread, several tests presented and they showed opposite results. I found it increadable that an engineer said that a
test done ONE time was valid. Later different tests were presented that refuted the first one.

NOW--Who is going to do these tests the right way!
The answer- No one has the time, money or the inclination
to do them.
Put it this way would you want your medicines tested the way
these outboard tests are done?

jimh posted 01-17-2008 08:13 PM ET (US)     Profile for jimh  Send Email to jimh     
Let's say we conduct a series of tests in a scientifically controlled manner and one engine shows more bollard pull. What has been proved?
fourdfish posted 01-17-2008 08:26 PM ET (US)     Profile for fourdfish  Send Email to fourdfish     
Come on Jim! What has been proved by any and all scientific research! Just about everything in our modern technological world. Any valid research has a conclusion, either a positive or null hypothesis!
jimh posted 01-17-2008 09:00 PM ET (US)     Profile for jimh  Send Email to jimh     
I need to be shown how having more bollard pull is something I really want in my motor and propeller. Lay it out for me. Now, mind you, I am not in the towing business. I am just a typical recreational boater. Why do I care about bollard pull?
fourdfish posted 01-17-2008 10:29 PM ET (US)     Profile for fourdfish  Send Email to fourdfish     
That is a question for towboater. I was just commenting on tests.
Tom W Clark posted 01-17-2008 11:08 PM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
Recreation power boats are not tug boats. Most Boston Whalers go fast. To put a recreational outboard powered boat to a bollard pulling test will yield little useful information because it would mostly be a test of the propeller and not the outboard.

Obviously the lower pitched, higher blade area prop would win the test but this would tell us nothing useful. That same propeller would be utterly useless at planing speed. A prop performs well relative to the conditions in which it operates. A tug boat prop will not work well for a ski boat even if it does win a bollard pulling contest.

towboater posted 01-18-2008 03:25 PM ET (US)     Profile for towboater  Send Email to towboater     
Jimh: "I need to be shown how having more bollard pull is something I really want in my motor and propeller. Lay it out for me. Now, mind you, I am not in the towing business. I am just a typical recreational boater. Why do I care about bollard pull?"

Forget about my Tug stuff, I also own 4 sport boats.

I know pulling a skier or wakeboard is hard for a Great Lakes guy to comprehend.
hehe.

At the Portland Boat Show, I would say the ratio between fish boats and ski boats was about 2 to 1. Would anyone here advise me to use the same engine/gears/prop for fishing purposes as skiing (pulling) purposes with the same hull?

CW references conclude using the max HP allowed by OEM transom/hull specs results in better fuel/power/performance than underpowering will.

Regarding gears and prop options, as Tom says, "it depends". CW offers scientific data, references, expert advice and debate on figuring out the best setups.
Try to put all that aside for now and consider a bollard pull test.

The only scientific data that is required with a BP test is the depth of the water, the length of the towline and certified calibration of the pull scale. BP testing involves huge Tugs, outboards are relatively very small, the same test could be applied to a outboard inside a tank.

A BP test does not care what props they use. I WANT OEM to apply the best prop they can muster for these conditions (a dead pull).

BP TEST:

Install a fuel flow meter, hook em up, PULL.
What's goin on at various ranges of RPMs?
This isnt subjective data, you are looking at X amount of fuel being used while pulling Y pounds at Z rpms.
BPHP = max achievable HP using certified BP test methods.

The results of this bollard pull test matter to me because I will promptly run out and buy the engine that has the most pull using the least amount of fuel. Most likely the custom prop they use will be useless for general recreational purposes. So, I will get back on this site and use Jims data AND solicit prop experts knowledge/experiance to try to figure out which prop is best suited to apply to my hull factors & needs.

outa time. mk


jimh posted 01-18-2008 11:44 PM ET (US)     Profile for jimh  Send Email to jimh     
I don't have any evidence for this, but my feeling is that in a static pull test the propeller would reach a certain speed, and then, if spun faster, it would just begin to experience cavitation. This is based on my experience, not on actual testing. If the propeller spins too fast you get cavitation.

I read about this in Hunt For Red October. They had to be careful not to pour too much coal to the propeller or there would be cavitation and noise.

Seriously, with the diameter and pitch of most propellers, and the gear ratio on the outboard motor, I do not think you will be able to run the engine very fast in a static pull test before cavitation occurs.

towboater posted 01-19-2008 12:41 AM ET (US)     Profile for towboater  Send Email to towboater     
Jim
I googled "static pull test" and could not find anthing that would confirm you would get the same results using a static test as you would BOLLARD PULL TEST.

I would be happy to discuss static pull tests if you would be kind enough to start a topic.

;-)
busy weekend ahead.

mk

Tom W Clark posted 01-19-2008 12:54 AM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
"A BP test does not care what props they use."

Mike,

You're not making any sense at all here. Perhaps I am misunderstanding what you are talking about. Let's try this ab initio.

What is a bollard pull test?

Jerry Townsend posted 01-19-2008 01:10 AM ET (US)     Profile for Jerry Townsend  Send Email to Jerry Townsend     
A few comments - the Bollard pull test is, in my mind, perhaps applicable to tug boats, but not to planing boating systems. The reason - a prop generates thrust via the change in momentum (mass times velocity) of the fluid moving through the prop, because the velocity of the water exiting a prop is greater than the velocity of the water entering the prop. Yes, the inlet velocity during a Bollard pull test would be zero and known, but the prop effeciency changes with inlet velocity of the water and rpm of the prop.

A valid test in our boating world does not require multiple tests, certified instrumentation, et. al. But everything MUST be equal except for the device being tested AND be done with reasonably accurate (to within 1 - 5%, but not nessecarily certified traceable to the National Bureau of Standards) measurements and analyses of those results. Certainly, multiple tests will give multiple answers - but if done with reasonably accurate instrumentation and everything being "equal" - the results of a single test would be acceptable and valid for our purposes.

And in this light - many of the tests "performed" or "suggested" frequently makes me cringe - because everything is not equal. For example, comparing engines - mounted on different hulls, with different props, in different water etc. Such "tests" are a waste of time.
Remember, our boats are a complete system - hull, engine and prop. Hull frictional drag and wind resistance are impossible to control and evaluate with any certainty. -----Jerry/Idaho

towboater posted 01-19-2008 07:31 AM ET (US)     Profile for towboater  Send Email to towboater     
My 2003 F-350 Lariat SE was stolen tonite.
I am unwinding now.

Bartender, bring us a round please.
Gotta tell ya, A guy and his wife were having trouble getting the "urge" at the same time. So they go see the Doctor and the Doctor recommends...

Going any further would ruin our G rating.
cheers. Nobody has every confused me with being a math expert.

Jerry. Well said. Thanks. I understand the basic inertia factors involved with fwd propulsion.

Tom
http://www.nobledenton.com/guidelines/0021-5.pdf

In a BP test, the prop doesnt matter, in fact, the engine doesnt either.
The bollard pull scale will reveal how much pulling power the propulsion plant has.

Focused on OB testing,
Jim mentions cavitation issues on a dead pull. Ive towed docks, walkways, float houses & big logs with a single general use alum prop 20 hp outboard alum skiff many times. Ive found there is very little prop cavitation...if not the opposite. The engine does not achieve the rpms it does running lite.

Jerry mentions planing, well, how far has the hull lifted the engine out of the water at planing speed? How many threads involve lifting or dropping the engine a hole or two or trim out for speed, trim in for power? On a dead pull, using transom tow eyes or BW CPD tow bits, usually the engine does not lift high enough to grab air.

I am very impressed with all of the OEM outboard "boat tests." A guy can get real close to figuring out which engine/prop combo is best suited to repower. I am not debating that data, I am only debating whether or not a BP test is relevant. As Jerry and other experts say and CW performance topics constantly confirm, each hull (each test) is subjective.
The odds a REPOWER application will be exactly the same as the demo's are small...but...certainly close.

Is this a friendly debate between the data experts and a "user" expert?

Am I that far off to consider a Bollard Pull test will eliminate the hull factors using a fixed amount of HP and as many props as it takes to achieve the best results?
Is OEM "afraid" a dead pull will damage a new engine? If so, I want to know...I dont want that engine.

GRR, it hit me again. somebody stole my truck last night. If he is lucky, the cops will catch him before I do.

mk

Tom W Clark posted 01-19-2008 11:38 AM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
Mike,

I'm sorry your truck was stolen, really I am. But I asked a simple question. What is a bollard pull test? It would be nice if you could have provided a simple answer. A paragraph or two about what that means and how it is applicable to Boston Whalers and the outboards that power them. This is your thread after all and it serves you to explain what you are talking about.

I do not appreciate being given a link to some source of information elsewhere, especially since this other location is not a specific answer to my simple question but a boring document that one needs to dig thorough to find the relevant information. At the very least, wouldn't it have been nice to point out the pertinent sections of said document?

I have answered questions here for what, six years? Thousands of replies with highly accurate, specific, spot-on technical information. Is it too much to expect a simple answer to a simple question in return once in a while?

Let me save the rest of you the trouble of reading the above referenced document and try to explain what a bollard pull test is:

A vessel is tied to a fixed point, like a bollard. The engine(s) are operated for a period of time, say five or ten minutes at a specific engine speed like "Maximum Continuous Rating MCR" of the engine(s). (What is the MCR of my Mercury outboards, anyway?) the maximum pull is measured in tonnes. The pitch of the propeller may be varied, the speed of the engines may be varied.

That's it. It is measurement of pull force with the boat tied to a fixed object.

How on earth can anybody claim that the propeller(s) and the engine(s) don't matter? The propeller(s) and engine(s) have EVERYTHING to do with it!

But more to the point: How is this relevant to Boston Whalers? The whole point of our boats is motion. Tying it to a bollard is not what our boats are used for. No propeller that is good at propelling a Boston Whaler at 30 MPH is going to be good at providing the maximum pull on a fixed object. The lower pitch prop with greater blade area will, but that is of no use to us. So I have to ask again:

What is the relevance of a bollard pull test to our Boston Whalers?

jimh posted 01-19-2008 06:09 PM ET (US)     Profile for jimh  Send Email to jimh     
quote:
I googled "static pull test" and could not find anthing that would confirm you would get the same results using a static test as you would BOLLARD PULL TEST.

A bollard pull test is a static pull test. You tie the boat to something that won't move (e.g., a bollard) and pull on it. The boat does not move, it is static. You measure the amount of pull.

There is no reason to start another topic to discuss static pull tests because that is the generic name for a "Bollard pull test." You don't really have to use a bollard. You can tie the boat to anything that won't move.

My engine has enough power to spin my propeller up to 6,000-RPM. Can you explain why it won't have that power if the boat is tied to a bollard? How does the motor know that it is tied to a bollard and should lose power?

As for cavitation, in non-static testing, the propeller advances into clean water, but in a static test the propeller cannot advance. The propeller keeps turning in the same place. There is no advance. Clean water has to flow into the propeller, instead of the propeller simply advancing into clean water. I am certain that this will create an entirely different situation for the propeller. The angle of attack of the blades will change, the performance of the propeller will change.

I need you to demonstrate how this situation is related to the operation of the boat at normal speeds, and why this static test ought to be used in lieu of the usual moving tests we have been conducting for years.

towboater posted 01-21-2008 12:41 AM ET (US)     Profile for towboater  Send Email to towboater     
Not eating or sleeping well this weekend.
Busy work, hoop tourney. My truck was found.
Totalled.
The perp left info that implicates so n so.
Now to find the perp.
I lay awake in bed wonding if Jim and Tom are mad at me.

hehe.

Again, I am seeking simple test info that confirms Brand X engine will PULL the hardest using the least amount of fuel. WOT is covered.

I'll be back another time when things settle down.

jimh posted 01-21-2008 08:54 AM ET (US)     Profile for jimh  Send Email to jimh     
A static pull test is a good way to see how much pull a boat can exert on a line. If the goal is to optimize towing, a static pull test will probably give a good indication of towing capacity. Twin engines are probably better for towing, too.

Auto theft--that's another problem. I hope you don't sustain too much loss.

Dave Sutton posted 01-22-2008 05:14 PM ET (US)     Profile for Dave Sutton  Send Email to Dave Sutton     
The Bollard Pull test is valid for comparing thrust *at zero speed*. It has no definitive value at any other data point. No different than testing aircraft propellers... thrust varies with all of the other variables, including angle of attack of the water on the blade, which is a function of (among other things) the forward velocity of the boat.

Dave Sutton
(A Test Pilot weekdays, Charter Boat Captain weekends)

cohasett73 posted 01-23-2008 11:08 AM ET (US)     Profile for cohasett73  Send Email to cohasett73     
Good answer Dave!
Tom
Brian7son posted 01-23-2008 11:58 AM ET (US)     Profile for Brian7son  Send Email to Brian7son     
"In their more recent video presentation, Bombardier provided a bollard pull test demonstration, albeit they used two boats pulling against each other."

Does anyone have a link for this. I'd like to see the video.

Brian

seahorse posted 01-23-2008 11:35 PM ET (US)     Profile for seahorse  Send Email to seahorse     
http://www.youtube.com/watch?v=_-7I00cZUE0&mode=related&search

kwik_wurk posted 01-24-2008 02:22 AM ET (US)     Profile for kwik_wurk  Send Email to kwik_wurk     
Sorry about the truck towboater…

As mentioned by others a Bollard Pull for a recreation boat is not a good measure of the engine performance/spec within the recreational boat. (Bollard pull test for a docking tug boat or workboat, sure that is what it is designed to do, push massive things slowly. You will often find controllable pitch propellers (CPP’s), Z-drives, or Voith drives to accommodate for low speed high pull conditions. -- If my recreational whaler can pull an aircraft carrier at 2 knots that’s great, but if it can’t get on a plane, what’s the point.)

For a straight engine comparison I suggest that “brake horsepower” would be the measure of performance. Brake Horsepower (bhp) is the torque/power delivered at the shaft as measured by a dynamometer at certain RPM’s. (This removes propeller performance and the gear set can be accommodated for; which is a huge part of the overall boat/engine performance.)

Looking at a different marine industry: With marine diesel engines there are ISO standards the control the test conditions of these performance tests (such as air temp, ambient barometric pressure, humidity, etc). All most all diesel engine manufactures subsequently show: bhp versus RPM, fuel consumption versus RPM, and shaft torque versus RPM. These are the tools you would use when deciding on engines and selecting a ropeller for the vessel (a big deal). Outboard engine manufactures aren’t so forthcoming with this info at times, but it’s out there.

But as most of us know from looking at a performance curves of 2-stroke and 4-stroke engines there is a large difference in mid range torque capability (and thus bhp) and fuel economy. (Hence the swamped Yamaha in the video.) -- Hooking an engine to a dynamometer (calculating the effect of the gear set) and measuring the fuel flow is something that can be done in the shop and the results will be reasonable.

.02

towboater posted 01-24-2008 05:36 AM ET (US)     Profile for towboater  Send Email to towboater     
OK, if you are going to bring up the smoke n mirror etec promo, I ask, why dont they bollard or static pull test instead?
Same engines.
Same props.
This test has nothing to do with WOT or hull efficiency, why does etec make this promo for the world to see yet I seem to be trespassing on some sort of recreational hallowed ground?

I have performed this etec test MANY TIMES with Tugs in reverse.
Instead of bollard pull, we go nose to nose and somebody says go. Having nearly equal HP, the engine that will come up to turns the quickest or a teeny tiny head start will win every time. A Bollard or Static pull test is different because you can measure the pull and fuel consumption at any RPM. Again, use the same wheels Etec and Yamaha used.

I also refer my interest in BP or static testing to a couple of Etec owners who were able to diagnose their RPM curves over fairly long periods and I found it interesting their % of WOT was very small compared to CRUISING RPMS and IDLING.

I am learning and thick headed but Ive been around boats a long time.
I understand setting up the right prop & HP with the boat "depends" on many things...I am trying to remove the "depends" issue PRIOR to spending $15k on NEW ENGINE repower options. Thanks all for helping.


Stolen truck update:
Perp is still out there. 2003 F-350 Lariat LE (short box dually 50k miles) is totalled. Insured.
Too many assets = too many liabilities.
Garage sale forthcoming.

mk

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