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Author Topic:   2003 SPORT 150 Trailer problem
vink posted 09-11-2010 08:42 PM ET (US)   Profile for vink   Send Email to vink  
I own an [2003] Sport 150 with with an E-Z-Loader trailer. The front cross member on the starboard side of the trailer has cracked where it is attached. It has dropped down about 3/4-inch. Now the bow is reasting heavily on the front roller. Has anyone else had this problem. I guess my only option is to weld a piece in to support the bunk. Anyone else had a simular situation?
Barney posted 09-11-2010 08:58 PM ET (US)     Profile for Barney  Send Email to Barney     
Vink, I replaced those attachments with hot dipped galvanized pieces from Champion trailer. The attachments from E-Z-Loader are zinc coated and don't last.
http://www.championtrailers.com/jckrlrub.html#bunkbrackets Use part "A"

I also found the part at a local sporting goods store.

Jim

sportroyalwulf posted 09-12-2010 11:54 PM ET (US)     Profile for sportroyalwulf  Send Email to sportroyalwulf     
I had the same 2003 SPORT 150 and [E-Z-LOADER] trailer. I removed the crossmember and had it repaired at a welding shop. Then saw a small crack starting on the opposite side. I took a lot of pictures and plan to at least let [E-Z-LOADER] know about the problem.
Chuck Tribolet posted 09-13-2010 01:12 AM ET (US)     Profile for Chuck Tribolet  Send Email to Chuck Tribolet     
Barney: Galvanizing IS zinc coating.

Vink: How about some pictures?

Chuck

Barney posted 09-13-2010 06:21 AM ET (US)     Profile for Barney  Send Email to Barney     
Chuck, There is a difference. Zinc coated is not hot dipped. Jim
Barney posted 09-13-2010 07:25 AM ET (US)     Profile for Barney  Send Email to Barney     
From this article: http://www.mechanicsupport.com/galvanize.html

What is the difference between zinc and galvanized?

Both zinc plating and galvanizing applies a zinc plating. So they both use zinc.

The big difference is in thickness,

zinc plating is typically 3 microns thick.
Hot dip galvanizing is 50 microns thick -

so you get 10 times the protection with galvanizing.

But this is off track as the problem looks like a cross member not the attachment. Jim

vink posted 09-13-2010 09:44 PM ET (US)     Profile for vink  Send Email to vink     
Thanks for the replies. It is the cross member and NOT the support.
David Pendleton posted 09-13-2010 10:03 PM ET (US)     Profile for David Pendleton  Send Email to David Pendleton     
I'm curious to know exactly what component of the trailer is being discussed here.

I have a galvanized EZLoader trailer as well (12 seasons old) and I'd like to see what damage has occurred.

Is this a saltwater application? I see you're in NH, but I suppose that could be either.

Any pictures? If you don't have a means to host them, send me an email and I will host them.

Thanks.

vink posted 09-14-2010 09:36 PM ET (US)     Profile for vink  Send Email to vink     
Today I took the trailer apart and removed the crossmember. My neighbor who owns a machine shop welded the cracks then made a gussett that he welded on top of the crossmember. This piece can now support the QUEEN MARY. I will e-mail David pictures of the completed project so you can post them. I've never had success posting pics on this site.
Barney posted 09-14-2010 09:43 PM ET (US)     Profile for Barney  Send Email to Barney     
That sounds great.

Can you get the part hot dip galvanized somewhere? I found the minimum charge to be around $140 here locally. Jim

vink posted 09-16-2010 09:31 PM ET (US)     Profile for vink  Send Email to vink     
Dave did you receive pics I sent yesterday?
David Pendleton posted 09-17-2010 01:08 PM ET (US)     Profile for David Pendleton  Send Email to David Pendleton     
I got them. I'll get them up tonight. Sorry about the delay.
sportroyalwulf posted 09-21-2010 09:42 PM ET (US)     Profile for sportroyalwulf  Send Email to sportroyalwulf     
Here are pictures of the damaged crossmember.

http://s11.photobucket.com/albums/a191/oakwulf/

sportroyalwulf posted 09-21-2010 09:49 PM ET (US)     Profile for sportroyalwulf  Send Email to sportroyalwulf     
try this

http://s11.photobucket.com/albums/a191/oakwulf/?albumview=slideshow

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