I used stainless steel T-nuts when rebuilding my reversible pilot seat. Mcmaster Carr carries the good 316 stainless steel hardware.
Also, when you replace the foam use a higher density foam,, which will give enough cushion without squishing down and bottoming out.
Search found 175 matches
- Sun Aug 30, 2026 9:15 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: Reversible Pilot Seat: Removal from Z-legs
- Replies: 6
- Views: 1135
- Sun Aug 30, 2026 2:32 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: Reversible Pilot Seat: Removal from Z-legs
- Replies: 6
- Views: 1135
Re: Reversible Pilot Seat: Removal from Z-legs
I went through this similar problem last year. What I ended up doing was adding some upward pressure to the seat base while spinning the screw head with a drill driver. This made the T-nuts spin into the wood and act like a router bit. When enough of the wood was removed by this process, then there ...
- Sun Jul 12, 2026 1:10 pm
- Forum: The GAM
- Topic: Accuracy of KELCH Replacement Tank Level Gauge for 22-Gallon On-deck Moeller Tank
- Replies: 3
- Views: 1163
Re: Accuracy of KELCH Replacement Tank Level Gauge for 22-Gallon On-deck Moeller Tank
I have the same tank and use a simple wooden dowel to check the level when it's low. This only works in calmer water but it's simple and cheap.
- Thu Jul 09, 2026 4:08 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1994 Outrage 17 Modifications
- Replies: 12
- Views: 2260
Re: 1994 Outrage 17 Modifications
Your write-up on the [two projects presented so far] is very nice
Q1: does your DIY battery pack have a BMS or a fuse for safety?
Q1: does your DIY battery pack have a BMS or a fuse for safety?
- Wed Jul 01, 2026 10:36 pm
- Forum: The GAM
- Topic: MONTAUK 17: RPS or Leaning Post
- Replies: 17
- Views: 3718
Re: MONTAUK 17: RPS or Leaning Post
Your home-made risers look very nice.
Please post a picture [that includes in the frame the entire] reversible pilot seat.
And congratulations on the nice finish on the wood.
Please post a picture [that includes in the frame the entire] reversible pilot seat.
And congratulations on the nice finish on the wood.
- Thu Jun 18, 2026 10:19 am
- Forum: The GAM
- Topic: MONTAUK 17: RPS or Leaning Post
- Replies: 17
- Views: 3718
Re: Leaning post on a Montauk 17
If you can find a leaning post with the legs about the same distance apart as the original Z legs of the reversible pilot seat you may be able to have a welder fabricate and weld an aluminum plate as a base for the new leaning post. That can be bolted to the floor using the same holes that the Z leg...
- Wed Mar 25, 2026 5:51 pm
- Forum: The GAM
- Topic: Bringing the Sport 13 back into service
- Replies: 3
- Views: 1253
Re: Bringing the Sport 13 back into service
The first thing I would do is remove the spark plugs and spray some oil into the cylinders and let that soak in for a day or 2. Then try and manually turn the flywheel by hand slowly to see if the pistons will move.
- Fri Mar 20, 2026 3:03 pm
- Forum: The GAM
- Topic: Just Bought a 1986 Montauk 17
- Replies: 6
- Views: 36795
Re: Just Bought a 1986 Montauk 17
That's a nice looking Montauk. I have one almost the same age and love it. On nice days we take it out to a reef off of NJ almost 20 miles offshore. The Montauks are great boats for drift fishing. Nice and stable. I added a VHF and an 8 ft antenna on my boat as well. Enjoy the new ride.
- Thu Sep 18, 2025 11:03 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: E-TEC Engine: Maintenance History After 17 Seasons
- Replies: 32
- Views: 30936
Re: E-TEC Engine: Maintenance History After Ten Seasons
It would be interesting to compare your recently collected data on rpm, temp, pressure after you put a new water pump on; especially at the lowest rpms you tested before.
- Sat Aug 23, 2025 8:12 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: Filling Old Screw Holes in Console
- Replies: 6
- Views: 1100
Re: Filling Old Screw Holes in Console
Agreed, my boat was a 1987 with the fiberglass console. Now that I have experience doing gel coat repairs I mighy have just fixed the holes properly, but at that time I did not have the necessary knowledge.
- Sat Aug 23, 2025 10:55 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: Filling Old Screw Holes in Console
- Replies: 6
- Views: 1100
Re: Filling Old Screw Holes in Console
I also removed some older electronics from the top of my console. I used the previously removed electronics holes to mount a piece of Starboard and then mounted the new electronics to the starboard using T nuts that were recessed into the bottom of the starboard so new holes in the console were not ...
- Fri Aug 22, 2025 12:34 am
- Forum: The GAM
- Topic: Lack of Inventory: Used 230 OUTRAGE
- Replies: 4
- Views: 1037
Re: Lack of Inventory: Used 230 OUTRAGE
The beam of a 230 OUTRAGE is 8-feet 6-inches, which is the typical maximum width allowed on the highway without obtaining additional [Over-wide] permits. The beam of a 250 OUTRAGE is 9-feet. Perhaps people who trailer their boats do not want to be bothered with the hassle of a moving a boat over 8-f...
- Thu Aug 14, 2025 1:31 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1996 Mercury 115 Will Not Start
- Replies: 6
- Views: 1143
Re: 1996 Mercury 115 Will Not Start
You may want to try starting the motor by first disconnecting the wiring harness usually under the engine cowl that goes to the console for tilt trim starting etc. Next step would be to use a jumper wire at the engine to put 12 volts to the starter solenoid and see if the engine starts. That method ...
- Sun Aug 03, 2025 5:37 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: Replacement axle for 2008 Karavan trailer BW-2350-74 - 170 Montauk
- Replies: 14
- Views: 2486
Re: Replacement axle for 2008 Karavan trailer BW-2350-74 - 170 Montauk
https://www.boatus.com/expert-advice/expert-advice-archive/2025/march/maintain-trailer-spindle-sleeves You may be able to use a sleeve over the damaged bearing surfaces as a cheaper fix. Keep in mind if your axle has the EZ lube system with the grease zerk on the end of the axle that the sleeves may...
- Wed Jul 09, 2025 1:56 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: Fuel Contamination with Water
- Replies: 10
- Views: 3151
Re: Fuel Contamination with Water
Your humidity levels in Florida can get pretty high so I wonder if that may be part of the problem. I remember watching a YouTube video on a channel called "Born again boating" where the person was showing how much water can be absorbed into gasoline from the air. It was a surprisingly lar...
- Wed Jul 09, 2025 6:45 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: Fuel Contamination with Water
- Replies: 10
- Views: 3151
Re: Fuel Contamination with Water
Very interesting write up. Do you live in an area where fuel contains ethanol? The amount of water shown on the lower part of your jars is huge. Nice job on the diagnosis of water in the fuel.
- Wed Jul 02, 2025 10:24 am
- Forum: The GAM
- Topic: Towing Capacity of a 2011 TOYOTA 4RUNNER
- Replies: 6
- Views: 1548
Re: Towing Capacity of a 2011 TOYOTA 4RUNNER
I think the answer of this question has more to do with the angle and surface condition of the ramp than your tow vehicle. If the ramp is slick you way have a problem, but if it's not you should be finewith that vehicle and boat combination.
- Wed Jun 25, 2025 10:02 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1985 MONTAUK 17: Source for plastic cover for wiring
- Replies: 3
- Views: 1229
Re: 1985 MONTAUK 17: Source for plastic cover for wiring
To locate boat-specific part numbers, find your boat model in the link below: https://www.nausetmarine.com/boston-whaler-1984-1987-diagrams/ Then download the PDF files that show the parts diagram for your boat. Once you have the part number you can call a good Boston Whaler authorized dealer [like ...
- Tue Jun 24, 2025 6:42 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: Cable Steering Works in Wrong Direction
- Replies: 5
- Views: 1955
Re: Cable Steering Works in Wrong Direction
https://youtu.be/N8ZzaXHMV4Y?si=1ZcGk50ukcUXn2H6
This video shows how to reverse the direction on a Safe T II NFB helm.
This video shows how to reverse the direction on a Safe T II NFB helm.
- Tue Jun 24, 2025 6:33 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: Cable Steering Works in Wrong Direction
- Replies: 5
- Views: 1955
Re: Cable Steering Works in Wrong Direction
If you turned the helm upside down the steering wheel mounting point would be facing the bow. If you rotated the helm clockwise 180 degrees the cables would be exiting the helm but going towards the center of the boat. I think you are on the right track with reversing where the cable goes into the h...
- Fri May 23, 2025 10:22 pm
- Forum: The GAM
- Topic: MONTAUK 17: Need for Sump Pump
- Replies: 6
- Views: 3481
Re: MONTAUK 17: Need for Sump Pump
I would leave the existing bilge pump in place. While I often pull the plug while the. Boat is on-plane to drain out any water that may have come from an errant wave taken over the bow, I have had the need for the bilge pump when we were at anchor and a squall came through, with waves dumping water ...
- Tue May 20, 2025 12:11 pm
- Forum: PERFORMANCE
- Topic: Re-powering the Montauk 17 in 2025: an Illustrated Narrative
- Replies: 25
- Views: 15543
Re: Re-powering the Montauk 17 in 2025: an Illustrated Narrative
I am also interested in see more posts on the re-power of this MONTAUK 17.
- Tue May 20, 2025 9:20 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1982 MONTAUK 17: Center Console Location Fore and Aft
- Replies: 1
- Views: 1260
Re: 1982 MONTAUK 17: Center Console Location Fore and Aft
I measure 31-inches from the vertical face of the anchor locker to the console on my 1987 MONTAUK 17. There is plenty of room for the cooler and I am using a much larger cooler than the original.
- Sun May 18, 2025 8:19 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1979 MONTAUK 17: Source for metal trim used to prevent chafe on fuel hose.
- Replies: 3
- Views: 1561
Re: Hawspipe
That trim piece is known as a hawse pipe. There are quite a few aftermarket hawse pipes made in different sizes available. If no one on the forum has a part number for that exact one, I would just start searching hawse pipe and see if you can find one that is the same size and maybe has the same hol...
- Sat May 03, 2025 4:49 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: c.1960 13-footer Bow Eye Too Small for Winch Strap Hook
- Replies: 4
- Views: 2991
Re: c.1960 13-footer Bow Eye Too Small for Winch Strap Hook
Maybe you can cut off the existing trailer winch strap hook like you said but add a shackle with removable pin. Not as easy as a carabineer but most likely stronger.
- Tue Sep 17, 2024 6:57 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1969 SAKONNET 16 Trailer
- Replies: 5
- Views: 14284
Re: 1969 SAKONNET 16 Trailer
Make sure when you contact the LOAD-RITE trailer dealer you specify you want a trailer that uses brackets to attach the cross members to the main frame. I bought a 5-STAR trailer manufactured by LOAD-RITE, and the trailer cross members were welded to the side rails. After less than two years with no...
- Mon Sep 09, 2024 10:33 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: Anchor Chain and Line
- Replies: 3
- Views: 12087
Re: Anchor Chain and Line
An anchor rode consisting of six-feet of chain and 150-feet of 3/8-inch-diameter nylon line should be plenty for most situations. For the rope portion, a three-strand line is easier to grip than a smooth double-braided line.If you don't like rusty chain you can get stainless steel chain at a higher ...
- Fri Sep 06, 2024 6:11 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: Modifying Trailer for MONTAUK 17
- Replies: 13
- Views: 26217
Re: Modifying Trailer for MONTAUK 17
The depth of my garage is only 19-feet 9-inches [or two inches shorter the the garage under discussion]. My 1987 [MONTAUK 17] is positioned between the fenders of my trailer, There is a clearance of about three-inches on each side between the garage door frame and the trailer fenders. I was able to ...
- Sun Aug 18, 2024 6:26 pm
- Forum: The GAM
- Topic: 9 or 11-footer Hauled in Pick-up Truck Bed
- Replies: 14
- Views: 19905
Re: 9 or 11-footer Hauled in Pick-up Truck Bed
I also agree with the other poster who suggested getting a fishing kayak. With a bed extender for your pickup truck you can carry a 14 ft kayak with ease. The kayaks have much less hull above the water and will get blown around less than a 9 or 11 ft Boston whaler. The only downside is you can only ...
- Tue Aug 13, 2024 2:46 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: Mercury 90-HP Two-stroke-power-cycle Engine: Odd Starting
- Replies: 11
- Views: 15758
Re: Mercury 90-HP Two-stroke-power-cycle Engine: Odd Starting
Thanks for letting us all know what you did to fix the problem of your Mercury 90-HP engine not being able to reliably be started.
I am pleased to hear your engine starting is much easier now.
I am pleased to hear your engine starting is much easier now.
- Mon Aug 12, 2024 5:53 am
- Forum: SMALL BOAT ELECTRICAL
- Topic: Mercury 60-HP Cause of Alarm about Voltage
- Replies: 9
- Views: 27018
Re: Mercury 60-HP Cause of Alarm about Voltage
Q6: is the battery a vented, flooded-cell, lead-acid battery with removable caps to check electrolyte levels?
Re: Boatless
Since I was 6 years old my father and I spent many years fishing on boats including an older 1970s Grady White dual console, a PenTan 26ft fly bridge, a 1987 Montauk (that I now own) and the last was a 22 ft revenge. My grown son also likes being on the boat and we fish as frequently as the weather ...
- Fri Aug 02, 2024 5:17 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: Mercury 90-HP Two-stroke-power-cycle Engine: Odd Starting
- Replies: 11
- Views: 15758
Re: Mercury 90-HP Two-stroke-power-cycle Engine: Odd Starting
I have a 1987 Mercury 70-HP two-stroke-power-cycle engine and had a similar situation about seven years ago with difficult starting after sitting for 30 to 60 minutes; I also would observe oil on the surface of the water. I replaced the fuel pump and the engine ran perfectly with easy starting and n...
- Thu Jun 27, 2024 6:52 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: Converting Pull Start Engine to Electric Start, Remote Throttle and Shift, and Remote Steering
- Replies: 3
- Views: 10607
Re: Converting Pull Start Engine to Electric Start, Remote Throttle and Shift, and Remote Steering
I had a c.1985 Evinrude 20-HP two-stoke-power-cycle tiller engine. I was able to source most of the parts I needed to convert from pull-start to electric-start. I also found throttle-shift connections on eBay. Getting every component I needed was a long process. Your project is more involved than wh...
- Wed Jun 12, 2024 10:10 am
- Forum: The GAM
- Topic: Protecting Wood From Sun and Weather
- Replies: 5
- Views: 5723
Re: Protecting Wood From Sun and Weather
A canvas shop would be able to make a custom cover that only covers the middle of the boat and would cover the two main seats and console and go over the side rails. You most likely would need a cutout in the cover for the throttle lever as those usually protrude up. A cover that size should not be ...
- Wed Jun 05, 2024 1:11 pm
- Forum: The GAM
- Topic: Protecting Wood From Sun and Weather
- Replies: 5
- Views: 5723
Re: Protecting Wood From Sun and Weather
A Bimini top may provide some protection for the interior wood from the elements and sun but not for every piece of wood on the boat. The front hatch would still need some protection. Can you provide more details on what year and .model interior you have on your 13?
- Tue May 21, 2024 7:14 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: 2010 170 MONTAUK Trolling Motor Wiring Path
- Replies: 24
- Views: 21426
Re: 2010 170 MONTAUK Trolling Motor Wiring Path
Nice install looks very clean. What shaft length is the trolling motor and what kind of water do you fish?
- Tue May 14, 2024 1:25 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: 2010 170 MONTAUK Trolling Motor Wiring Path
- Replies: 24
- Views: 21426
Re: 2010 170 MONTAUK Trolling Motor Wiring Path
You may want to add a battery disconnect switch so that you can disconnect your 24-Volt battery from your trolling motor before charging. I have read that charging while still having the trolling motor connected may create problems. I only mention this because you said you will be hard wiring your t...
- Sat May 04, 2024 4:51 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: Replace wood at console bottom
- Replies: 4
- Views: 2815
Re: Replace wood at console bottom
The thickness of the shelf depends on what you want to store in the console. If you are going to add heavy
batteries, use thicker plywood and reinforce how it is attached to the console.
batteries, use thicker plywood and reinforce how it is attached to the console.
- Fri May 03, 2024 1:14 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: 2010 170 MONTAUK Trolling Motor Wiring Path
- Replies: 24
- Views: 21426
Re: 2010 170 MONTAUK Trolling Motor Wiring Path
I have a motor guide Xi5 24-Volt trolling motor. Maximum current is about 45-Amperes.
- Thu May 02, 2024 10:03 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: 2010 170 MONTAUK Trolling Motor Wiring Path
- Replies: 24
- Views: 21426
Re: 2010 170 MONTAUK Trolling Motor Wiring Path
If you buy silicone sheathed marine tinned duplex cable it is very flexible and lays flat on the floor. I used Anchor brand bonded cable. The red and black are joined together. I went with AWG-6 cable for my [unspecified year] [unspecified length] Montauk.
- Tue Apr 30, 2024 6:53 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: 2005 270 OUTRAGE Live Well Drains Itself When in the Water
- Replies: 2
- Views: 1620
Re: 2005 270 OUTRAGE Live Well Drains Itself When in the Water
I wonder if somehow when [the boat is] in the water a siphon effect is getting established resulting in the livewell tank draining.
Q2: does your livewell use the long tube added to the drain to establish the maximum height of the water in the livewell?
Q2: does your livewell use the long tube added to the drain to establish the maximum height of the water in the livewell?
- Sun Apr 28, 2024 12:17 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: Oil Tank Location
- Replies: 3
- Views: 2471
Re: Oil Tank Location
My dad had a 22 ft revenge with the full width splash well and his oil tank was located on the opposite side from his starting battery in the splash well. The only downside to that location was sun exposure over time weakened the Mercury plastic tank and he had to replace the tank a few times as sma...
- Tue Apr 02, 2024 10:40 am
- Forum: The GAM
- Topic: 2018 270 DAUNTLESS Pump Runs Continually
- Replies: 2
- Views: 2298
Re: 2018 270 DAUNTLESS Pump Runs Continually
If your bilge pump has a float switch to turn on the pump it may be stuck in the on position.
- Sat Mar 16, 2024 7:02 pm
- Forum: PERFORMANCE
- Topic: 1984 OUTRAGE V-20 Re-power
- Replies: 4
- Views: 15801
Re: 1984 OUTRAGE V-20 Re-power
Your 1984 boat was rated for a maximum of 180 HP so I think you could drop way down from what you have now.
- Mon Jan 08, 2024 6:53 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: 2001 DAUNTLESS 16: Adding Bow Mounted Trolling Motor
- Replies: 11
- Views: 6901
Re: 2001 DAUNTLESS 16: Adding Bow Mounted Trolling Motor
On my 1987 Montauk [17] I used the 9-inch shuttle slide—but your bow may be slightly different.MarkCz wrote:Q3: Is there a particular size [ShuttleSide] that you would recommend?
- Mon Dec 25, 2023 1:47 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1985 MONTAUK 17: Preventing Water Overflowing Transom
- Replies: 7
- Views: 5294
Re: 1985 MONTAUK 17: Preventing Water Overflowing Transom
[A commercial product website about "custom made splash guards" to prevent water overflowing the transom is:]
https://wavewackers.com/
https://wavewackers.com/
- Fri Dec 15, 2023 9:28 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1985 MONTAUK 17: Preventing Water Overflowing Transom
- Replies: 7
- Views: 5294
Re: 1985 MONTAUK 17: Preventing Water Overflowing Transom
You may want to search for the words: back trolling transom splash guards. Walleye fisherman often backtroll to go slow and have fabricated some devices to minimize water ingress while still allowing water egress.
- Wed Dec 13, 2023 5:29 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1985 MONTAUK 17: Preventing Water Overflowing Transom
- Replies: 7
- Views: 5294
Re: 1985 MONTAUK 17: Preventing Water Overflowing Transom
I have a similar vintage Montauk 17 and on a few occasions wish I had some kind of spring loaded flap on each side of the motor to keep water from entering over the transom notch. I never got around to building the thing, but I wanted a sort of one-way-flap that if need be would open if I took on lo...
- Sat Nov 04, 2023 6:40 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1987 MONTAUK 17 Trolling Motor Installation Illustrated
- Replies: 4
- Views: 5475
Re: 1987 MONTAUK 17 Trolling Motor Installation Illustrated
Q2: why not three holes and three bolts...? I probably could have used only three bolts. Q3: what made you feel comfortable drilling holes in the hull? Drilling the first hole is the most painful. Q4: is there anything that you would change or do differently? Were I to do this again I would use G10...