Search found 17 matches

by Kend
Mon Sep 25, 2023 8:45 am
Forum: REPAIRS and MODIFICATIONS
Topic: 2019 Mercury 115 FOURSTROKE: Change Spark Plug Lowest Cylinder
Replies: 5
Views: 2132

Re: 2019 Mercury 115 FOURSTROKE: Change Spark Plug Lowest Cylinder

The [socket with universal joint linked above] looks like it will work. I have one on order from Amazon. The size and angle are correct.

Thanks for replies,
by Kend
Wed Sep 20, 2023 10:23 am
Forum: REPAIRS and MODIFICATIONS
Topic: 2019 Mercury 115 FOURSTROKE: Change Spark Plug Lowest Cylinder
Replies: 5
Views: 2132

2019 Mercury 115 FOURSTROKE: Change Spark Plug Lowest Cylinder

Give advice on how to replace the spark plug in cylinder number four (the lowest cylinder) on a 2019 Mercury 115 FOURSTROKE engine. Q1: is there a special special tool or a special procedure to replace the spark plug on cylinder number for (the lowest cylinder) on a 2109 Mercury 115-HP FOURSTROKE en...
by Kend
Tue Sep 19, 2023 9:50 pm
Forum: REPAIRS and MODIFICATIONS
Topic: Mercury Outboard: Removing Marks from Aluminum Cleaner
Replies: 1
Views: 1775

Mercury Outboard: Removing Marks from Aluminum Cleaner

Q1: what product can remove the damage to the finish of the black Mercury outboard engine caused by the use of aluminum cleaner-brightner? I have already tried cleaners, and I have tried rubbing out the finish of the black Mercury outboard engine, but so far nothing has worked. BACKSTORY I over-spra...
by Kend
Sun Aug 21, 2022 2:03 pm
Forum: REPAIRS and MODIFICATIONS
Topic: 1986 Johnson 90 Makes Knocking Noise
Replies: 38
Views: 7089

Re: 1986 Johnson 90 Makes Knocking Noise

Jim, and everyone else that replied thanks for all the info, I will get the prop dia and pitch next time I get in the water, the boat stays in the hoist so the only way to see the prop to get in the water.
by Kend
Sun Aug 21, 2022 1:03 pm
Forum: REPAIRS and MODIFICATIONS
Topic: Cleaning Fuel Filter
Replies: 0
Views: 4039

Cleaning Fuel Filter

An 1985 OMC 90-HP engine with VRO (J90TLCUR) has a fuel filter 0397715 which is a discontinued part.

This fuel filter looks like it can be taken apart and cleaned.

Q1: what is the right method to clean a fuel filter of part number 0397715 without damage?
by Kend
Sun Aug 21, 2022 11:01 am
Forum: REPAIRS and MODIFICATIONS
Topic: 1986 Johnson 90 Makes Knocking Noise
Replies: 38
Views: 7089

Re: 1986 Johnson 90 Makes Knocking Noise

I changed the spark plugs. I changed the the gear case lubricant. I added oil to the the VRO tank to FULL; the tank was at 1/2-FULL. Then I got the boat underway and ran the engine at a high speed for 20-minutes. The engine trim was set down. The engine ran without making the knocking sound heard be...
by Kend
Mon Aug 08, 2022 10:52 pm
Forum: REPAIRS and MODIFICATIONS
Topic: 1986 Johnson 90 Makes Knocking Noise
Replies: 38
Views: 7089

Re: 1986 Johnson 90 Makes Knocking Noise

To measure boat speed I used a smartphone with a GPS speed app.
by Kend
Thu Aug 04, 2022 5:56 pm
Forum: REPAIRS and MODIFICATIONS
Topic: 1986 Johnson 90 Makes Knocking Noise
Replies: 38
Views: 7089

Re: 1986 Johnson 90 Makes Knocking Noise

To answer a few questions: I believe the prop is 13x15, but will I check the pitch when I can get in the water to look. The knocking noise was similar to a diesel engine when it first starts up. The sound was not a swishing sound. I believe the VRO is working. I believe when I trimmed the engine up ...
by Kend
Tue Aug 02, 2022 4:29 pm
Forum: REPAIRS and MODIFICATIONS
Topic: 1986 Johnson 90 Makes Knocking Noise
Replies: 38
Views: 7089

Re: 1986 Johnson 90 Makes Knocking Noise

I looked at my receipt from the rebuilder: the engine was rebuilt in 2009. The VRO was not changed, but a new filter and alarm system was installed. I did notice was the primer bulb is solid and will not squeeze. Q13: is [the reason the primer bulb will not squeeze] because it is fully primed? Q14: ...
by Kend
Tue Aug 02, 2022 10:23 am
Forum: REPAIRS and MODIFICATIONS
Topic: 1986 Johnson 90 Makes Knocking Noise
Replies: 38
Views: 7089

Re: 1986 Johnson 90 Makes Knocking Noise

All the replies were helpful. To answer a few questions: --the VRO was rebuilt at the time the engine was rebuil --the noise or knocking sounded like a Diesel engine starting but stopped as soon as the engine came back to a lower speed --I ran the engine again for about five minutes at a high speed ...
by Kend
Mon Aug 01, 2022 1:42 pm
Forum: REPAIRS and MODIFICATIONS
Topic: 1986 Johnson 90 Makes Knocking Noise
Replies: 38
Views: 7089

Re: 1986 Johnson 90 Makes Knocking Noise

Q5: does the engine have a tachometer gauge connected to it? There is no [tachometer]. I assume the engine [speed] was in excess of 7,000-RPM due to the engine being trimmed up. To get the speed to 50-MPH took a while. This engine was rebuilt in [2007]. Since 2007 I estimate the engine has about 20...
by Kend
Mon Aug 01, 2022 10:02 am
Forum: REPAIRS and MODIFICATIONS
Topic: 1986 Johnson 90 Makes Knocking Noise
Replies: 38
Views: 7089

1986 Johnson 90 Makes Knocking Noise

On July 31, 2022 I ran my Montauk 17 with a 1986 Johnson 90 HP VRO at full throttle with the engine trimmed up to see what boat speed could be obtained: the boat accelerated to over 50-MPH. Then after a few minutes I could hear a knocking in the engine, I slowed down and within five seconds the nois...
by Kend
Sat Feb 19, 2022 12:01 pm
Forum: REPAIRS and MODIFICATIONS
Topic: Southeast Michigan Repair Shop for Engine Cowling
Replies: 5
Views: 1117

Re: Southeast Michigan Repair Shop for Engine Cowling

I have tried to find a auto body shop but they either don’t want to bother or it’s just over the top expensive. I thought I may be able to find someone that could do the job a a reasonable cost. I can most likely do it myself but the decals are oem and I will get one shot and don’t want to mess it u...
by Kend
Sat Feb 19, 2022 9:24 am
Forum: REPAIRS and MODIFICATIONS
Topic: Southeast Michigan Repair Shop for Engine Cowling
Replies: 5
Views: 1117

Southeast Michigan Repair Shop for Engine Cowling

What is the name of a shop in southeastern Michigan that repairs outboard engine cowlings at a fair price? A 1998 Johnson 90-HP outboard engine cowling has a small nick, needs to be repainted, and needs new decals applied. I already have the decals. I would like to bring back the the engine to its o...
by Kend
Tue Aug 24, 2021 4:33 pm
Forum: REPAIRS and MODIFICATIONS
Topic: Replacement Gasoline Hose for On-deck Fuel Tanks to Engine
Replies: 4
Views: 4797

Re: Replacement Gasoline Hose for On-deck Fuel Tanks to Engine

The tanks are 12-gallon metal factory-supplied, the hose has quick connects on each end, and the hose goes below the deck through the tunnel and connects to the motor. The primer bulb is just outside the tunnel in the middle of the tanks under the seat. I was assuming a fuel line kit that fits a Joh...
by Kend
Tue Aug 24, 2021 10:35 am
Forum: REPAIRS and MODIFICATIONS
Topic: Vendor to repair engine cowling, repaint, and apply decals in Michigan
Replies: 6
Views: 5621

Vendor to repair engine cowling, repaint, and apply decals in Michigan

I am in Michigan. I need a small crack [in the engine cowling from a] 1988 Johnson 90 VRO fixed, the cowling repainted, and the decals (which I already have] applied. So far I have only found one shop willing to do the job. They quoted $350 to $400 to do the work, and that cost seemed a little high....
by Kend
Tue Aug 24, 2021 9:56 am
Forum: REPAIRS and MODIFICATIONS
Topic: Replacement Gasoline Hose for On-deck Fuel Tanks to Engine
Replies: 4
Views: 4797

Replacement Gasoline Hose for On-deck Fuel Tanks to Engine

I need a replacement gasoline hose assembly for my 1988 Montauk with the original 1988 Johnson 90 engine and the original 12-gallon metal tanks. Q1: What size [rubber hose] do I need? Q2: Where is the best place to order [a replacement gasoline hose assembly]? Q3: Are there any complications to repl...