SPORT 15: Adding Cleats

Repair or modification of Boston Whaler boats, their engines, trailers, and gear
dbcreed
Posts: 1
Joined: Sat Jun 01, 2019 7:49 am

SPORT 15: Adding Cleats

Postby dbcreed » Sat Jul 16, 2022 8:38 am

Figure 1 shows how to add a strong stern cleat to a SPORT 15 without drilling a single hole. Avoiding drilling any holes in the hull was a primary goal for this installation.

2a.jpg
Fig. 1. A cleat attached to the towing and lifting eyes of a SPORT 15 using U-bolts.
2a.jpg (70.18 KiB) Viewed 1781 times


The process:
  • find the proper cleat for my approach
  • order the stainless steel U-bolts with the correct spacing--thanks BoltDepot.com
  • cut the threads all the way down the U-bolts using a 1/4 x 20 die
  • torque down the nuts so the cleat rests squarely on the flat top section of the transom towing eye outside the hull, and
  • add acorn nuts so the U-bolt ends are covered and for aesthetic value.
I was successful in preserving a small gap above the transom top so that the cleat isn't resting on the fiberglass.

More photographs can be seen at
https://photos.app.goo.gl/ae1ZVJ9uqjK7Hkov5

Any constructive feedback will be appreciated.

jimh
Posts: 11710
Joined: Fri Oct 09, 2015 12:25 pm
Location: Michigan, Lower Peninsula
Contact:

Re: SPORT 15: Adding Cleats

Postby jimh » Sat Jul 16, 2022 9:25 am

Your method is quite crafty and certainly will be strong. An aversion to drilling holes in the hull of a Boston Whaler boat is a good credo to follow in most cases.

On the other hand, when I had a 1976 SPORT 15, I also added two cleats near the transom. I installed them using conventional screw fasteners on the inboard face of the hull, just forward of where the liner curves to meet the transom .

AftCleatSport15.jpg
Fig. 2. A cleat added to the inwale of a SPORT 15.
AftCleatSport15.jpg (50.34 KiB) Viewed 1777 times


The cleats were not attached to the hull in an extraordinarily firm manner, that is, unlike factory cleats on a Boston Whaler boat, they were not through-bolted. The wood locating diagram for that hull shows there are embedded plywood boards about 10-inches long in that area. See CALLOUT J on the drawing. As I recall, I could visually see some evidence of the wood backing, particularly if I placed a very strong light source to illuminate that area and carefully observed the gel coat surface for any evidence of a slight anomaly. The screw fasteners seem to have good purchase. Also, I liked the position below the gunwale, as it kept that surface free from a cleat that could snag a line and the stern quarter was kept clear so you could step aboard there from a dock if necessary.

I only used the cleats for very temporary mooring lines, or to hold a fender in position. For really strong mooring lines, I had dock lines with an eye splice on one end. I just passed the bitter end of the dock line through the stern towing in, then through the eye spice. This attached the dock line to the towing eye in an extremely strong manner.

I sold that boat in 2002 to a fellow. Oddly, about 10-years later we ended up working at the same company. He still had the boat. He had a summer home on a small lake and said he had thought of selling it to get a pontoon boat, but his wife insisted they keep it, as she just loved the SPORT 15. Those cleats are still in use on the boat and have never failed.

dtmackey
Posts: 759
Joined: Thu Sep 28, 2017 9:29 pm

Re: SPORT 15: Adding Cleats

Postby dtmackey » Mon Jul 18, 2022 8:18 am

jimh wrote:Your method is quite crafty and certainly will be strong. An aversion to drilling holes in the hull of a Boston Whaler boat is a good credo to follow in most cases.

On the other hand, when I had a 1976 SPORT 15, I also added two cleats near the transom. I installed them using conventional screw fasteners on the inboard face of the hull, just forward of where the liner curves to meet the transom
Same exact spot I have cleats installed on my 15.

D-

jimh
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Joined: Fri Oct 09, 2015 12:25 pm
Location: Michigan, Lower Peninsula
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Re: SPORT 15: Adding Cleats

Postby jimh » Mon Jul 18, 2022 5:38 pm

dtmackey wrote:Same exact spot I have cleats installed on my 15.
Great minds think alike--or something like that.