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  SAE Honors BRP Again

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Author Topic:   SAE Honors BRP Again
jimh posted 04-14-2014 11:29 AM ET (US)   Profile for jimh   Send Email to jimh  
The Society of Automotive Engineers (SAE) has recognized the contribution from two engineers from Bombardier Recreational Product's Evinrude division by presenting them with a 2014 Arch T. Colwell Merit Award. The honor was for engineering achievements described in a paper published in 2012 titled, "Development of a Compact Intake Porting Design for a 2-Stroke DI Outboard Engine. The engineers recognized are Paul Westhoff, Engineer Expert, Simulation for Evinrude, and Justin Johnson.

This award and recognition from SAE is the second time BRP has been honored in the past ten years. In 2004 four BRP/Evinrude engineers also received a Colwell Award for work done in development of the E-TEC engine related to optimization of performance with computation fluid dynamics.

An abstract of the 2012 paper from the SAE Technical papers library describes the work in more detail:

quote:
Early implementations of direct injection technology were primarily adaptations of fuel systems to existing loop scavenge carbureted engines that did not leverage the strong interaction between the scavenge flow and fuel distribution in the cylinder. Emissions reduction techniques have been limited to engine calibration strategies using injection timing to minimize lost fuel at the expense of mixture preparation and power. This work focuses on manipulating the scavenging pattern to reduce lost fuel while improving mixture preparation and trapped oxygen.

The project goals were to design an intake porting specifically for a 3.4 liter V6 2-stroke DI outboard engine that meets EPA 3 star NTE [Not To Exceed] emissions regulations while increasing power by 10 percent and increasing fuel economy 10 percent over production baseline. Project constraints on the radial space available for the intake ports limited traditional guidance provided by the port walls and required alternative methods to target the scavenge flow.

The multi-dimensional CFD [computational fluid dynamics] code KIVA-3V2 was used to simulate and design the intake ports. The model setup is a single cylinder with pressure boundary conditions incorporating an outwardly opening hollow cone fuel injector. CFD results, both integrated and spatially resolved, are evaluated on the basis of scavenging, mixture preparation and lost fuel out the exhaust port.

Correlation of scavenging performance was achieved by comparing delivered oxygen levels calculated from emissions data to simulation results. For mixture preparation, a qualitative correlation was achieved by using experimental metrics including specific fuel consumption and power output sensitivity to injection timing.

Simulation and experimental results are presented for two compact porting designs that strike different balances between lost fuel and mixture preparation. One of these new configurations had a unique scavenge pattern that allowed for substantially increased fuel penetration while maintaining good fuel trapping. This penetration allowed for improved interaction with exhaust plug induced flow and an associated improvement in mixture preparation.


The SAE describes itself as a "a global association of more than 138,000 engineers and related technical experts in the aerospace, automotive and commercial-vehicle industries." A total of 22 engineers were given a Colwell Award for engineering accomplishments in 2012.

More at
http://papers.sae.org/2012-32-0116/
http://awards.sae.org/colwell/colmerit.htm

Teak Oil posted 04-14-2014 08:00 PM ET (US)     Profile for Teak Oil  Send Email to Teak Oil     
Does this new intake porting makes it possible for the 250 H.O. to be three-star compliant? Or will it make the 300 three-star compliant next year? If the latter is true, that would mean the 300 is getting a 10-percent boost in power and economy.
jimh posted 04-15-2014 08:53 AM ET (US)     Profile for jimh  Send Email to jimh     
I believe the changes in EPA rules that are mentioned were implemented c.2013, and my inference is that the E-TEC engines sold c.2103 may have incorporated changes to meet those restrictions. But that is just a guess. My other observation is the 250 H.O. is three-star rated but the 300 model is two-star. That suggests to me they are producing different amounts of power and emissions. But that is another subject.
Teak Oil posted 04-15-2014 12:20 PM ET (US)     Profile for Teak Oil  Send Email to Teak Oil     
Since the 300 is still two star rated this intake design must only be in place for the 250 HO for 2014.

Interesting.

Dave Sutton posted 04-15-2014 02:22 PM ET (US)     Profile for Dave Sutton  Send Email to Dave Sutton     
Unlike many of the so-called "Industry Awards" which are based on advertising with whoever is giving out the awards, the SAE awards are only given for peer-reviewed work that is considered to be of great technical merit. You can't buy a SAE` award, you need to really stand out. Well done for the recipients.

This was pure research and may not be directly applicable to the products cited above. It may be applicable to current production, and it may just as well be "data in the can" for future use. Likely it's partially both.

Dave

.

Teak Oil posted 04-15-2014 05:08 PM ET (US)     Profile for Teak Oil  Send Email to Teak Oil     
Thanks Dave,

You are probably right. Upon further reading it states "The model setup is a single cylinder with pressure boundary conditions incorporating an outwardly opening hollow cone fuel injector. CFD results, both integrated and spatially resolved, are evaluated on the basis of scavenging, mixture preparation and lost fuel out the exhaust port", though it never mentions an actual production environment oroperation on multiple cylinders.

Perhaps this is coming out on the next generation outboard that they are driving around Florida with black covers over the motors lately.

jimh posted 04-15-2014 11:29 PM ET (US)     Profile for jimh  Send Email to jimh     
Dave--Your observations about SAE and their Colwell Merit Award are acute. When out of a global membership population of 138,000 engineers only 22 are recognized with this award in this particular year, that is quite a distinction.

It is also quite interesting that the methodology and any insights gained are being shared openly with other engineers. In the context of the marine engine business, where we usually get marketing hype instead of real engineering, it is refreshing to see that a major outboard engine manufacturer is engaged in state-of-the-art engineering and improvement of their product with sophisticated methods.

jimh posted 05-15-2014 10:34 AM ET (US)     Profile for jimh  Send Email to jimh     
The same two engineers who received this SAE honor are named as the inventors on a U.S. Patent application which seems to be related to the same developments cited in the SAE award. The patent application describes the invention as providing an improvement in the operation of a two-stroke engine resulting in decreased emissions, increased power output, and improved fuel economy. That sounds like the Trifecta of engine improvement.

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