posted 04-19-2002 08:53 AM ET (US)
Abou five years ago I used WEST System epoxy to fill several holes in the transom of my 1976 15-Sport. (The holes were left after replacing an aging depthsounder transducer that had a gigantic mounting bracket.)This was in my pre-FORUM and pre-LHG days of Whaler ownership. So I just used tinted epoxy for these repairs, no gelcoat topcoat.
At first the color match I obtained with my tinted epoxy was very good, but after several years the epoxy hue has shifted. It is now more yellow, and the small hole patches are visible. In as much as they are on the transom and mainly underwater, I have not redone them.
If you are filling a hole which will remain visible and is in a prominent area, it is probably wise to leave room in your repair for a top layer or two of gelcoat. I used this technique for repairing some holes in the gunwales and deck, and there has been no sign of color shift in the gelcoat. It matches about as well as it did when applied--which was close but not perfect!
If your gelcoat is Whaler DESERT TAN or similar, I have found that white gelcoat can be tinted with just a speck of the "brown" pigment (sold specifically as gelcoat tint) to get a decent match. When I did this I ended up mixing brown tint to white gelcoat, creating a beige mixture. Then I used small amounts of this mixture to tint another batch of white gelcoat to a DESERT TAN shade, it being easier to control the tinting this way than adding the dark brown molecule by molecule.