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Author Topic:   Mercury Kill Switch Wiring
newt posted 07-29-2003 09:36 PM ET (US)   Profile for newt   Send Email to newt  
I promptly lost the instructions that came with a new kill switch (with tether) and need some help. What color wire(s) from the ignition switch do I tap into, and is the switch supposed to break the circuit, make the cicuit, or ground out in order to kill the engine.

This in on a Montauk with 2003 Mercury classic, 90 hp.

Barney posted 07-29-2003 09:46 PM ET (US)     Profile for Barney  Send Email to Barney     
Newt, Looking at the wiring diagram for the lanyard this would be black/yellow at the ignition. B...
Barney posted 07-29-2003 09:58 PM ET (US)     Profile for Barney  Send Email to Barney     
Also, according to these instructions, the purple wire at the stop switch is not used on the outboard. The black/white at the stop switch goes to the ground (black) at the tach. This confused me a minute as a mercruiser uses the purple and not the black/yellow. I had a mercruiser before so it's odd. B...
newt posted 07-30-2003 08:02 AM ET (US)     Profile for newt  Send Email to newt     
Let me see if I understand this correctly. I wire the black/yellow to one side of the kill switch, and the tack ground to the other. When the lanyard is pulled, the switch will close and ground out the black/yellow.

Does that sound right?

Barney posted 07-30-2003 09:40 AM ET (US)     Profile for Barney  Send Email to Barney     
newt, We are working with grounds so it sounds right. Let's double check something. Give me the part number for you kill switch if you have please. B...
newt posted 07-30-2003 10:17 PM ET (US)     Profile for newt  Send Email to newt     
The kill switch I bought is simply a toggle switch with a clever housing around the toggle that causes the switch to throw when the lanyard is pulled. It can be set up to either close when thrown or open when thrown. I am going to go ahead and wire so the when the lanyard is pulled, the switch closes and grounds out the black/yellow. Thanks for the help.
Barney posted 07-31-2003 07:11 AM ET (US)     Profile for Barney  Send Email to Barney     
Sorry I can't be any more help. Good luck. B..
tomroe posted 07-31-2003 08:26 AM ET (US)     Profile for tomroe  Send Email to tomroe     
Not sure about Mercury, but my OMC wiring diagram shows the black/yellow wire (comes from the power pack) going to ground after the kill switch. The switch should be in the open position to run. Again, that's OMC but it sounds like they might use the same color code.
busman posted 05-13-2009 12:21 AM ET (US)     Profile for busman  Send Email to busman     
I have a friend with the same problem concerning a kill switch on his 60hp Mercury outboard. Are you telling me that the purple wire is not used, Which wire comes from the key switch if any? The engine cranks but gets spark intermitently. Any idea on what to check. Thanks!

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