posted 10-29-2008 07:09 AM ET (US)
NO stain - there are tons of information from previous threads on this subject in the archives. Your options are marine epoxy base coats w/ WEST Systems or similar marine product and marine spar varnish. I would guess two coats max of marine epoxy, scuff sanded between coats (simple process) and maybe three coats of spar scuff sanded between coats to prep for next coat. Always use high gloss w/ boat. I use commercial grade sand paper from commercial suppliers, paint or autobody shops - 3M Fre-Cut C weight 120 for the whole job. I rarely go finer but have some 150 and 220 around. With varnish you MUST allow for full cure between coats for best results in my experience. That is determined by testing w/ sand paper - if it gums up, wait when it "powders" you are good to go. Labeling is never 100% regarding cure times and rate.
Mechanical sanders are fine but generally unnecessary for scuff sanding. Remove dust w/ shop vac and tack rags. I use damp terry cloth bath towels.
As regards Minwax Helmsman poly - I talked with a WEST Systems tech rep at the Quiet Water Symposium in East Lansing last winter for quite some time. The symposium is all about canoes, kayaks and similar including you build boats. He said he has had good luck with Helmsman - I have a spray can and a quart on the shelf and think it's pretty okay stuff. However, I would not commit and entire Whaler interior that I stripped to anything but time proven marine epoxy and spar varnish or 100% spar varnish.
my.02
GOod luck