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  Lower unit trouble, water leak and bent shaft on 1999 Mercury 50

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Author Topic:   Lower unit trouble, water leak and bent shaft on 1999 Mercury 50
acmitchell2 posted 01-17-2009 06:51 PM ET (US)   Profile for acmitchell2   Send Email to acmitchell2  
BAD NEWS. I drained the lower unit oil and found water contaimination [in my 1999 Mercury 50-HP ELPTO two-cycle outboard motor]. Removed lower unit to inspect water pump and found bad drive shaft seal. Spring around seal broken. I took it to a local repair shop. They noted the drive shaft was twisted and that is big trouble.

Here's a link for photos.
http://s251.photobucket.com/albums/gg287/acmitchell2/Whaler/

I'm not sure if this motor is worth fixing.

Does anybody have suggestions?

Thanks.

Chuck Tribolet posted 01-17-2009 07:27 PM ET (US)     Profile for Chuck Tribolet  Send Email to Chuck Tribolet     
What motor? What year? How many hours? How's it run?


Chuck

acmitchell2 posted 01-17-2009 07:30 PM ET (US)     Profile for acmitchell2  Send Email to acmitchell2     
1999 Mercury 50-HP ELPTO. It ran fine until I took it apart and found problems. See pics!

http://s251.photobucket.com/albums/gg287/acmitchell2/Whaler/

Thanks to all

TransAm posted 01-18-2009 08:34 AM ET (US)     Profile for TransAm    
If the damage is limited to a twisted drive shaft and ruptured seals, it would seem to me that replacing both would be far less expensive than a new motor. However, if the water intrusion has created additional damage, then an estimate of repair costs would make your decision easier. It would also be helpful to know how much faith you have in your mechanic and the relative value of your motor based on its usage.
weekendwarrior posted 01-18-2009 02:39 PM ET (US)     Profile for weekendwarrior  Send Email to weekendwarrior     
Wow look at the corrosion on that thing! Does it get flushed after every use in salt?

I've personally never heard a good story from a lower-unit rebuild. They seem to fail prematurely, probably due to lack of true skilled mechanics in this area anyway... I guess my point is, personally I would buy a new lower unit instead of having an existing lower unit rebuilt, assuming this is a boat that you don't want to get stranded in. A year or so ago my 99' 50-HP Honda lower unit started making a faint whirring sound, so after much thought I just bought a whole new lower unit. 30-minute job to change it and you have no worries about the mechanic not getting all the clearances perfect during the rebuild. The price difference wasn't vast, from memory I believe a rebuild started around ~$600 and a brand new lower unit was about $1100.

Tohsgib posted 01-19-2009 12:11 PM ET (US)     Profile for Tohsgib  Send Email to Tohsgib     
I would fix the seal and put a new pump in it and run her for another 10 years. Nothing gonna happen with that shaft, it only goes in to the crank where it twisted anyway so no biggie.
Tom W Clark posted 01-19-2009 12:14 PM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
Looking at the photos, my advice for salvaging the motor would be to not repair the lower unit or buy a new one. Just buy a good used one which should cost only $300-$400.

Be patient, one will turn up.

Tom W Clark posted 01-19-2009 01:04 PM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
I'm not sure this is precisely the correct figment (I think it is) but you get the idea:

http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem& item=180321843007#ht_500wt_1217

seabob4 posted 01-19-2009 08:21 PM ET (US)     Profile for seabob4  Send Email to seabob4     
AC,
Now we can look at your pics.

http://s251.photobucket.com/albums/gg287/acmitchell2/Whaler/

seabob4 posted 01-19-2009 08:23 PM ET (US)     Profile for seabob4  Send Email to seabob4     
Whoa, I haven't seen a propshaft like that in a LONG time... Take Tom's advice.

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