|
ContinuousWave Whaler Moderated Discussion Areas ContinuousWave: Whaler Repairs/Mods Mercury Motors That Are "Making Oil"
|
Author | Topic: Mercury Motors That Are "Making Oil" |
The Oil Man |
posted 04-08-2010 05:13 PM ET (US)
I have a 2005 Boston Whaler 160 Dauntless with a Mercury 115 FOURSTROKE. Every year I'm [one quart] high on the dipstick. Henry from Mercury's Customer Service suggested that the local Mercury dealer change the thermostat, run hotter plugs, and use [that I should buy and add] Ring Free at every [fuel tank] fill. This improved things at first, but for the last three years this problem, that Mercury calls "Making Oil" has returned. They also tell me that all [engines which use a four-cycle combustion stroke] do this, and some more then others. I would like to know if more cases of this phenomenon are occurring. I think the rings and cylinder sleeves have the wrong properties to seat. What do all of you think? |
Buckda |
posted 04-08-2010 05:21 PM ET (US)
I think that this is a big problem with some motors, and not really a problem with others. I think you should start changing your oil more frequently - like twice a season. I think you might want to talk to the Evinrude guys about a DFI 2-stroke that doesn't make oil, or the Mercury guys about an OptiMax DFI 2-stroke that doesn't make oil. :) |
johnhenry |
posted 04-08-2010 06:07 PM ET (US)
[Vulgar colloquial acronym deleted] I have never heard of an engine making oil and I have been in the automotive business for [over] 30 years. The only way a four-cycloe engine should have more volume of oil is if there is water or fuel getting in the oil. |
Tom W Clark |
posted 04-08-2010 06:27 PM ET (US)
Yes, exactly. There is a very long history here of discussing "making oil" in four stroke outboards. Use the search function. |
Tom W Clark |
posted 04-08-2010 06:32 PM ET (US)
A few prior discussions: continuouswave.com/ubb/Forum3/HTML/016508.html continuouswave.com/ubb/Forum4/HTML/004150.html continuouswave.com/ubb/Forum8/HTML/001207.html continuouswave.com/ubb/Forum4/HTML/005569.html continuouswave.com/ubb/Forum4/HTML/001503.html |
The Oil Man |
posted 04-08-2010 06:35 PM ET (US)
Trust me, gas is getting past the rings and adding too, and diluting the oil. The term "making oil" is Mercury's Customer Service Centers way of labeling a real bad situation to sound acceptable until the warranty runs out. |
L H G |
posted 04-08-2010 06:57 PM ET (US)
Prior to 2007 model year engines, Mercury bought those 4-stroke powerheads lock, stock and barrell from Yamaha, along with the warranty. They pass those claims back to Yamaha for re-imbursement. |
kglinz |
posted 04-08-2010 06:58 PM ET (US)
If you're sure it's the rings not seating, try a little "Bon Ami'. It'll seat rings |
The Oil Man |
posted 04-08-2010 07:04 PM ET (US)
Did Yamaha supply the rings and sleeves? |
jimh |
posted 04-08-2010 09:32 PM ET (US)
Larry--Your knowledge of Mercury's arrangements with Yamaha are truly astonishing. You alone, among millions of boaters, know that Yamaha buys motors from Mercury, and now, you alone, appear to be privy to this fantastic knowledge about the warranty arrangements regarding the many power heads Mercury bought from Yamaha. As for the term "making oil," it is in wide use, the problem is well known, and the excuses are many. |
jimh |
posted 04-08-2010 09:40 PM ET (US)
If indeed Mercury can pass along the cost of providing free service and repairs under warranty of their Mercury engines to a vendor (in this case Yamaha) who supplied components to them, you'd think that Mercury would be completely willing to provide repairs or service to their customers since the cost to Mercury would be nothing. If we assume that Larry's claims are true--which I doubt--then for Mercury to blow off customers with these false assurances that "making oil" is nothing to worry about would be completely against their own interests. If Yamaha had to make good on these problems for free, why on earth would Mercury not dole out this freebie? |
The Oil Man |
posted 04-08-2010 09:58 PM ET (US)
jimh, You sound very like you understand the problem. I ask you, is it the rings not seating with the sleeves because the metals are of the wrong properties? |
jimh |
posted 04-08-2010 10:25 PM ET (US)
To reduce the problem with making oil, the general recommendations are --change the thermostats to a higher temperature to force the engine to run at a higher operating temperature at idle speeds; --change the oil more often than the minimum recommended interval; --use expensive fuel additives to reduce carbon build up on the rings, such as RING FREE or QUICKLEEN. |
billsa |
posted 04-08-2010 10:28 PM ET (US)
My 2003 Mercury 60 hp efi four stroke has been "making oil" since I have owned it. Not much - but you will start to notice it some time after an oil change. I just change the oil more frequently (without a new filter) and then change the filter once a year. I have had more problems recently with the lack of performance with e-10 fuel. |
SC Joe |
posted 04-08-2010 10:29 PM ET (US)
I wouldn't trust the Mercury warranty to fix anything. I once had this problem on a Yamaha F150 that I followed break in on to the letter per the owners manual. I later found out that I should have broken it in to almost opposite to what the manual says. Anyway, the fix for it it was to run 12 gallons of fuel mixed with a shock treatment of Yamaha ring free decarbonizer, and I'll quote the dealer who told me to do this, to "run it like you hate it". So I burned 12 gallons of new fuel mixed with the ring free at high rpm's, under load, stop to full throttle..over and over..repeatedly. It fixed the problem and it never "made" an ounce of oil after that in the 120 or so more hours I owned the engine. |
desertwater |
posted 04-08-2010 11:43 PM ET (US)
I have a new to me 2006 Mercury four stroke that made 1/2 quart in 12 hours. I spoke with mercury tech support and was instructed to take it to a mercury dealer which I did. Lucky for me I have an extended warranty which paid for a new top end, valves, guides, springs, cams, etc. $2500 in parts alone. Turns out cylinder #2 had a stuck intake valve and fuel was contaminating the oil through the guide. The tech who did the diagnosis and rebuild said everything else looked great. When the rest of you with this "making oil" problem talk to the person trying to figure out what is wrong you can add this to the already long list of "other" causes that have been discussed here. |
number9 |
posted 04-09-2010 02:36 AM ET (US)
As said before this is an old problem with Yamaha based F115s. It sounds like the use of additives has been added. This may be of some help with the issue's background. I have a Yamaha Marine Technical Guide for 2004, these provide information to techs of recent Technical Bulletins. |
L H G |
posted 04-09-2010 02:48 AM ET (US)
Jim, you need a lesson in business. My information comes from a Mercury/Yamaha dealer who obviously works on both brands. The complete powerheads, including carbs or EFI systems, were purchased by Mercury, fully manufactured in Japan. Would Mercury even remotely be responsible for Yamaha's defects? When Yamaha sells an engine, to you or Mercury, they are responsible for defects. That's what I was told. Makes sense to me. Mercury fixes the engine powerhead for their customer, then backcharges the manufacturer (Yamaha) for the defect cost. All of this "making oil" situation seems to be a Yamaha problem. |
jimh |
posted 04-09-2010 08:21 AM ET (US)
Larry--Until I can read about this warranty situation on Jaco's website, I remain unconvinced. |
pglein |
posted 04-09-2010 01:58 PM ET (US)
It sounds to me like Mercury has stumbled across the solution to the world's energy crisis. |
Peter |
posted 04-09-2010 07:46 PM ET (US)
When Mercury builds an outboard that makes its own gas, I'll buy one. ;) |
The Oil Man |
posted 04-09-2010 10:49 PM ET (US)
So far I understand that I'm not alone, and nobody knows for sure what is the cause. Also that Yamaha sold a complete power head to Mercury because they didn't have a [FOURSTROKE] power head ready for market. I tried the hotter plugs. I tried the hotter thermostat. I add to my gasoline the expensive additive "Ring Free" as suggested. I still am "Making Oil". It would be a Pandora's box for Mercury to start fixing, and or admitting that there is a problem with the metal matrix properties of the rings and sleeves. Thank you for the input so far! The Oil Man! |
Phil T |
posted 04-09-2010 11:50 PM ET (US)
Oil Man - Number 9 clearly states the symptom and recommended service. If the problem has returned with the services performed, what is the WOT RPM reading on your boat? Do you operate the boat at low rpms for long periods of time? How often do you run at high speed, 5000 rpm +, and for how long? |
number9 |
posted 04-10-2010 12:35 AM ET (US)
Have you tried the run it like you hate it treatment suggested? |
sosmerc |
posted 04-10-2010 01:24 AM ET (US)
I have owned alot of 4 stroke cars and trucks in my lifetime and I don't recall any of them "making oil". What is it about 4 strokes outboards that sets them apart from car engines? (in fact, actually using more oil than expected has been a more frequent problem with vehicles in the past) I had a 1971 Ford Pinto that used several quarts of oil every couple of thousand miles and yet it didn't belch any smoke or leave any puddles of oil on the ground....it was a great car and I wish I had it today. I am well aware of the issue with outboards making oil and I don't have the answer. I can only surmise that the engines are built to tolerate a more varied and hostile environment and perhaps this means the machined clearances and tolerances are different from cars and trucks and under some circumstances unburned gas and/or condensed moisture gets into the crankcase over time. Cold water and cool air temps may keep the engines from running at ideal combustion temp and therefore the pistons don't properly "grow" into their ideal shape to maintain the ideal clearance and fit. If you have an engine that is "making oil" over time I would think the first thing to be done is a compression check and then a leakdown test to rule out mechanical issues with as bad valves, rings, or head gaskets. After that, I think the only thing left is to attempt to prop the engine so that it reaches its proper peak rpm with normal load, and that it is running at the top end of its designed temp. Putting in a warmer thermostat and running a hotter plug may be necessary. Continuous use of quickleen or ring free at the recommended dosage may help as well. At oil changes I recommend making sure your oil level is at mid-stick and no more. One may even want to experiment with different brands and types of oil. |
seahorse |
posted 04-10-2010 02:04 AM ET (US)
Another thing that can cause the "making oil" syndrome is overpropping of the engine, according to Yamaha. If an EFI motor does not attain WOT in the upper half of the operating range, the motor runs richer to keep combustion temperatures reasonable and to protect the motor. |
number9 |
posted 04-10-2010 02:15 AM ET (US)
A possible contributing factor. Compared to cars and trucks or inboard engines the oil sump design has less surface area and doesn't breath as well to promote evaporation of contaminants even if oil reaches the same temperature. |
sosmerc |
posted 04-10-2010 12:07 PM ET (US)
I too have wondered about the vertical orientation of outboard 4 strokes in relation to the horizontal layout in autos and trucks and inboard boats. It would be interesting to know if any owners of the higher hp Honda outboards have any problems with making oil. It is my understanding that these engines are just marine applications of their Acura car engines turned up to stand vertical on the driveshaft housing. A discussion of exactly what is done differently on their outboard engine would be interesting. |
Dauntless 180 |
posted 04-10-2010 12:18 PM ET (US)
Another very good reason to correctly break the engine in. I bet at least half of the folks with "making oil" did not do it correct. This causes the rings not to seat right. |
Marlin |
posted 04-11-2010 01:50 PM ET (US)
One potential cause not mentioned here, though it is mentioned in at least one of the other discussions that Tom referenced, is the fuel pump diaphragm. A split diaphragm will leak fuel into the crankcase, and seems to me the most likely cause if you're seeing a large increase in oil level. -Bob |
onlyawhaler |
posted 04-11-2010 02:11 PM ET (US)
I wonder if the type of use that alot of outboards get vs cars might conbribute. It is common to run a car for long distances and hours which keeps the temp up and cleans things out. Many outboard start, run to a spot, troll at low speeds and generally don't get alot of continuous upper rpm run time. Also consider our outboards run in enviroments of colder coolant, lake or ocean water that circulates to the head vs a hot radiator in a car. Even hotter plugs or thermostates may not help if head temps are not up long enough to burn off these contaminants in the oil Just a thought Onlyawhaler |
95Outrage17 |
posted 04-11-2010 11:14 PM ET (US)
quote: This was the problem a couple years ago with my 2004 Mercury 90-HP FourStroke. Replaced the fuel pump and I haven't noticed a problem with the oil level since. - Chris |
adlert |
posted 04-12-2010 04:08 PM ET (US)
onlyawhaler brings up a good point. An increasing oil volume can result from more than one input source. Poorly seated rings can allow blow-by gases or even fuel to enter the oil resevoir. Water (vapor) can enter the crankcase via the crankcase ventilation system too, resulting in an increase in oil level and discoloration of the oil. In my daughter's '91 Volvo 240 I was surprised to see just how dramatic the water contamination can be. The engine has over 150K on it, runs perfectly and during the year I drove the car 22 miles each way to work it didn't lose or gain any measurable oil between its 5K interval oil changes. The oil remained amazing clean too. This is not unusual for Volvo's 2.3 liter engine. Obviously the engine was "broken in" properly and very healthy. My daughter gets her liscence last Fall and then the car starts getting used only for about 3 minutes, twice a day, for several months in a row this past winter taking her up and down the hill to and from school. Couldn't believe my eyes when I checked the oil after about 3 months! Milky white, easily 1/2-3/4 quart overfilled. I immediately changed the oil of course (twice) and instructed her to warm the car up for several minutes prior to her "commute." No more problems, oil stays clean and at the proper level. |
weekendwarrior |
posted 04-16-2010 02:10 PM ET (US)
ALL 4-stroke gas motors blow some unburned fuel by the rings, some more than others and improperly seated or worn rings can make it worse. Typically the oil is hot enough to steam the gas off and out the crankcase vent, which is why cars vent the crank case back to the intake. "making oil" occurrs when the gas doesn't steam off, or builds up faster than it steams off. Boats appear ro be more succeptable to this because the oil temp in an outboard is typically lower than in other motors, especially when putting around at slow speed. |
jimh |
posted 04-16-2010 09:59 PM ET (US)
In most outboard motors that I have operated, the operating temperature of the outboard motor is at its highest when the engine is being run at idle and low speeds. At idle and low speeds the engine temperature is generally controlled by the action of temperature sensitive valves in the cooling system, and most outboard motors will run at a temperature of around 140-degrees after a full warm-up at idle. When engine speed is increased above about 2,500-RPM, in most engines there is a mechanism in the cooling system which very rapidly increases the flow of cooling water, and it is typical that the operating temperature of the engine will actually decrease at higher engine speeds as compared to idle or low speed operation. In this regard, I find reports that engine which are run at idle or very low speeds for extended periods suffer from an operating temperature that is too low to be hard to understand. If the thermostats in the engine and the other components of the cooling system are working properly, the engine temperature at idle speeds should be around 140-degrees, which may be about as warm as the engine will get. |
weekendwarrior |
posted 04-17-2010 08:22 AM ET (US)
Engine temperature doesn't tell the whole story. Most temperature gauges read the head temperature or temperature of the water in or around the heads or as the water exits the heads. The oil is in a sump under the engine and can be much cooler than the water. Short of an oil temperture gauge, try this. Start the engine, let it idle 10 minutes or so, and, with it still running and oil still circulating, grab the oil filter; make note of the temperature. Now take it for a ten minute wide-open run, then, as soon as you slow down, carefully grab the oil filter. Notice in which case the oil is hotter. |
jimh |
posted 04-17-2010 11:28 AM ET (US)
If the cylinder head (and we presume most of the engine block) warms to about 140-degrees, the oil that is being circulated through it will also rise to that temperature. I don't think it is possible for the temperature of the oil to be drastically different than the temperature of the cylinder head and engine block over a longer time frame. The oil circulates through the engine block and eventually the temperature of the oil has to be at least as high as the engine block, unless the oil sump has some sort of added cooling. Actually, too much cooling in the oil sump might be part of the problem on some of these four-cycle engines. It would be interesting to look at the flow of cooling water in a four-cycle outboard to see if the oil sump gets any cooling water circulated around it. |
jimh |
posted 04-17-2010 11:33 AM ET (US)
If the cooling system of an outboard motor is not working properly, and the thermostatic control valves are stuck or fail to work as intended, one likely outcome is too much cooling water flow at idle speeds. Too much cooling at idle results in a much lower engine operating temperature at idle than the intended 140-degrees. Extended operation at low operating temperature would likely lead to the problems described here as making oil. Many outboards do not have a temperature gauge, and the operator may be unaware of the temperature of the outboard, other than to know it is not so high as to set off an over-heat alarm. It only takes a small amount of debris, perhaps just a small pebble sucked into the cooling system, to lodge in a thermostatic valve or to block a pressure relief hole, which then results in a malfuction of the cooling system. In my own experience with a new engine and less than 50-hours running time, a very small pebble became lodged in the aspirator nozzle of the cooling water system. This caused a change in cooling system water pressure, which resulted in the engine temperature being too cold for normal operation. If I did not have an engine temperature gauge I would not have been aware of the problem. Modern engines often adjust the fuel mixture or ignition timing based on engine temperature, and if an engine is chronically run at lower than normal temperatures, the fuel mixture may be inappropriately too rich. This can also lead to problems with making oil, I suspect. |
weekendwarrior |
posted 04-17-2010 12:53 PM ET (US)
Relatively speaking, 140 is not very hot. Cars have pressurized cooling systems and they typically run over 180. Air cooled engines are also typically much hotter than 140. Add to that the fact that an outboard oil sump is bolted to a great big heat sink that is submerged in water at slow speeds (the engine leg) and this explains why it is easy for the oil temp in an outboard to be too cool to steam off gas at low speeds. If I can get my hands on one of those infra-red temp readers the I will take it with me in the boat and take some readings on the oil filter after idling and after a hard run. :) |
SC Joe |
posted 04-17-2010 05:33 PM ET (US)
I've never seen my 90 HP Mercury FourStroke run above 130 degrees, and that was only when it was new, during break in. at 74 hours, it typically runs at 120 degrees (or less). |
jimh |
posted 04-17-2010 06:26 PM ET (US)
I can tell you rather accurately at what temperatures my E-TEC outboard motor runs from the engine history report that I have obtained from the engine itself. According to my engine itself, the temperature of the engine has been: --a maximum of 193.3°F on Port cylinder bank |
SC Joe |
posted 04-18-2010 05:37 PM ET (US)
The E-TEC runs much warmer than most four stroke outboards. |
The Oil Man |
posted 04-29-2010 07:45 PM ET (US)
Thank you Onlyawhaler.Your input maked the most sense. Thanks to everybody who added support to the topic of "making oil" - was very helpful. Luke "the Oil Man" |
jimh |
posted 04-29-2010 10:21 PM ET (US)
Sorry, but I do not find the proffered analogy to cars from onlyawhaler to be very convincing or appropriate. Most cars when traveling at highway speeds have their engine running at a speed of only 1,500 to 1,800-RPM. Those engine speeds on a boat would just be considered a fast idle speed. A car that runs for three hours on a highway at 55-MPH has been running its engine barely above idle. If you drove your car uphill in second gear for several hours pulling a heavy trailer, you would better simulate running a boat on plane for a similar amount of time. Again, the cooling system on most outboard motors that I have used is configured so that idle speed operation produces higher operating temperatures in the cooling system than running at full throttle. |
jimh |
posted 05-01-2010 12:26 AM ET (US)
An additional problem with an analogy to cars for an outboard motor is the significant difference in the cooling system. Most cars use a closed cooling system with an air-cooled radiator. The cooling capacity of the radiator is significantly affected by the vehicle speed, with the cooling increasing with increased vehicle speed. This is a great arrangement, because typically the need for more cooling increases with vehicle speed. The more air that blows on the radiator, the more cooling it provides. In this way the cooling system is dynamic. Its ability to cool the engine increases just as the engine power load increases, producing more heat. If the radiator is properly sized, the engine temperature can be nicely controlled by the action of a thermostatic valve that controls the amount of cooling water diverted to the radiator. Most outboards use an open cooling system. The cooling system is also somewhat dynamic. When boat speed increases, the pressure in the cooling system produced by the water pump also increases, resulting in more water being circulated. This increases the capacity of the cooling system, again, just when more capacity is needed. However, the ability of the outboard to maintain the engine at a certain temperature is not nearly as good as in the case of the closed cooling system. First, the water temperature has an influence. If the boat is operating in tropical water with a temperature of 80-degrees, the cooling capacity will be less than if operating in cold water at 40-degrees. The engine designers tend to give the cooling system a very ample margin of cooling at high engine loads, giving a big safety margin before overheating. As a result, the engine operating temperature at high speeds often drops compared to idle speed temperatures. There is just too much water being poured into the cooling system. The engine temperature typically drops to 100-degrees from the 140-degree range at idle speeds. Unlike a car where a closed system and a certain capacity in the radiator can be counted on, in a boat the engine designer does not know for sure what the water temperature might be, and the cooling system usually allows for plenty of extra cooling. The cooling system is designed to still work even in warm water, and even when the water pump output might become marginal. |
Peter |
posted 05-01-2010 07:26 AM ET (US)
One of my cars has an oil temperature sensor and can display the oil temperature on the "information center" when called up. I was looking at the oil temperature yesterday, a near 80 degree day. The oil temperature was 210 degrees F and got up to 217 F after I encountered some stop and go traffic after about 15 miles of highway cruising at a brisk cruising speed. At 210 F, there isn't much opportunity for water or volatile hydrocarbons to hang around in the oil. I doubt the oil in a 4-stroke outboard's oil pan will ever get to 210 F. |
weekendwarrior |
posted 05-03-2010 04:05 PM ET (US)
Peter thanks for the great data points! Now we just need someone to chime in with the same from a 4-stroke outboard. I agree with you, I don't think oil in an outboard will ever see 210F+ except possibly during hard running. At speeds that are typical in an idle-zone I expect temps to be significantly lower than 210F. |
Hal Watkins |
posted 05-04-2010 11:55 PM ET (US)
I have an '06 Montauk with the same 90 Mercury FI engine. I just had the engine serviced last week and ask the dealer specifically to note the amount of oil in the crankcase before he changed it. It was full, no more no less. He stated the "making oil syndrome" is caused by toooo much idle and low load boating allowing uncombusted fuel to leak into the crankcase. We had this problem when I was in the Army, with duece and halves idling for days at a time just to keep the driver warm. He advices boaters to forget the trimming and make the engine work/develop heat for a period of time. Getting the oil "hot" causes the gas to "burn" off. Makes since to me. Too many 3 year old boats with less than 100 hours. Operator just too concerned with "babying" their baby. I hope in 10 years to completely wear out this Mercury and get another. Not likley in MN as I am averaging 100 hours per year...damn job! |
Powered by: Ultimate Bulletin Board, Freeware Version 2000
Purchase our Licensed Version- which adds many more features!
© Infopop Corporation (formerly Madrona Park, Inc.), 1998 - 2000.