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Author Topic:   Rigging E-TEC on Montauk
banditryder posted 07-09-2005 05:04 PM ET (US)   Profile for banditryder   Send Email to banditryder  
My E-TEC has finally come in, and I have an appointment to have the dealer rig the engine on the Montauk this week. I've read up on mounting E-TEC motors, and the only advice I've found is mounting the motor one hole up. This would be the first time they rig a Montauk. They actually requested me to bring it in a few days early so they can figure out a game plan. This has me a bit concerned. Is there anything I may suggest to the mechanic rigging wise to help them out or should this be cut and dry for them?
Many Thanks,
B
seasaw posted 07-09-2005 09:22 PM ET (US)     Profile for seasaw  Send Email to seasaw     
I had a Merc dealer (long story) rig my E-Tec on my 86 Montauk. they did a fine job, it was a non-issue but like you, I was nervous too. They placed the motor in the bottom whole (lowest mounting) which put the cavitation plate even with the bottom of the keel. I ended up putting it one hole up, yet to be truthful I only have about twenty hours on the motor and it has been too rough to fully test the rigging height. So far I love the motor, quiet, great power, not too heavy. hope this helps.

the Evinrude dealer came to the shop to do the initial startup, he programmed it for xd100 oil.

seahorse posted 07-09-2005 09:37 PM ET (US)     Profile for seahorse  Send Email to seahorse     
Just ask the mechanic if he has been to E-TEC training school or at least to the E-TEC service seminars.

It is imperative to bleed the oil system correctly and use the "priming" option with a laptop or PDA before the motor is ever started.

banditryder posted 07-10-2005 09:09 AM ET (US)     Profile for banditryder  Send Email to banditryder     
I will ask them to mount the engine one hole up and go from there. The dealer has been selling the E-TEC for some time now now as the boats they sell are factory installed with E-TEC engines. Could I call BPR to ask them if they are certified just to be sure? I've decided I will have the dealer program the engine for xd100. It's my understanding if you use xd50 or xd100 the cost of the use of oil turns out to be the same. Thanks
seahorse posted 07-10-2005 10:46 AM ET (US)     Profile for seahorse  Send Email to seahorse     

You might want to break in the motor using XD50 oil that the E-TEC is already programmed for. During the first 10 hours above 2500 rpm the motor will use more oil then the computer will reset to the standard rate. Then would be the time to change to XD 100 if you wish.

Most average users run about 108:1 with the XD 100. A bass boat with high speed runs will use more while putzing around on a pontoon boat will result in less oil use.

XD 50 lists for $23 per gallon and XD 100 for $33. XD100 would be cheaper to use at those prices. If you can find XD 50 in bulk for around $16 or so, it would be a wash.

DaveH posted 07-10-2005 11:27 AM ET (US)     Profile for DaveH  Send Email to DaveH     
Banditryder:
Since you're a recent member and may not know, I would listen very carefully to what Seahorse has to say. He is our forum's leading "insider experts" if you know what I mean when it comes to Evinrude and Johnsons. His word is gospel as far as I'm concerned.
banditryder posted 07-10-2005 01:04 PM ET (US)     Profile for banditryder  Send Email to banditryder     
Seahorse, could I run on xd50 for 3 months and then go back next spring and reprogram for xd100 or does this need to be done right after the engine has gone throught it's break-in period?
seahorse posted 07-10-2005 03:21 PM ET (US)     Profile for seahorse  Send Email to seahorse     
You can change back and forth whenever you want by having your dealer reset the computer for the type of oil you prefer.

However when going to XD100 from XD50, dump the oil tank and fill with the new oil. When going back to XD50, just add oil as needed after reprogramming the motor.

Bayoumontauk posted 07-10-2005 05:59 PM ET (US)     Profile for Bayoumontauk  Send Email to Bayoumontauk     
So if I decide to repower with the 90 etec, How much is the new oil going to cost? I guess one cannot use regular tcw3? Do you have to use special oil for the etec? Thanks
Buckda posted 07-10-2005 06:52 PM ET (US)     Profile for Buckda  Send Email to Buckda     
Bayou -

That's the Beauty of E-TEC, you can use generally whatever you want. (so long as the EMM is programmed appropriately) XD100 lists for about 33 bucks a gallon, but I've seen it just yesterday at 35 and 34 bucks locally in SW Michigan. You can program the engine to take "Standard" TCW-3 Oil, but it will use more of it. The XD100 is synthetic and the motor reportedly is a miser when burning it.

Dave

KDW posted 07-11-2005 06:34 PM ET (US)     Profile for KDW  Send Email to KDW     
I've just gone through the process of rigging my 1970 Nauset with the E-Tec 90. I've also owned a '98 Montauk.

I would strongly recommend a set-back bracket, even if its the least expensive kind like I have (Approx. $100). Well worth the money and will eliminate any need for drilling the transom to fit the motor - aluminum bracket is much easier to drill with far less risk if errors are made. Worth the $$ for performance inhancement as well.

Just my 2 cents....

KDW

ratherwhalering posted 07-11-2005 07:34 PM ET (US)     Profile for ratherwhalering  Send Email to ratherwhalering     
I also recommend a small jack plate or set back brackets, if your current engine is rigged using the blind holes, however at least one member here has paid his dealer to drill and tap the blind holes into his E-TEC's engine bracket. If you are happy with your current anti-cavitation plate position, which should be level with the lowest transom point, then this might be the least expensive alternative.

On a final note, the local BW dealer in San Francisco Bay, Outboard Motor Shop, has been rigging Montauks for many, many years, by mounting the engine 'one hole up' (ie. the upper mounting bolts are positioned in the engine bracket one hole lower than the top set of holes, and in the lower slide mounts.) The lower mounting bolt heads fit just fine inside the splashwell. They continue this practice on the 17-alerts to this day.

If you are lucky enough to have this set up, there is no need for an jackplate/set back brackets, except for performance reasons.

fourdfish posted 07-11-2005 09:09 PM ET (US)     Profile for fourdfish  Send Email to fourdfish     
Buckda! I'm sure you are aware that you do not really burn the oil, it is not mixed with gas just injected into the crankcase. I decided to just use the XD50 this season and switch next year.
banditryder posted 07-11-2005 09:16 PM ET (US)     Profile for banditryder  Send Email to banditryder     
Thanks for the info regarding jack plates and set back brackets. I'm not familiar with these and will do some research. One question though, what are blind holes and how would I know if they are being used?
jimh posted 07-11-2005 10:35 PM ET (US)     Profile for jimh  Send Email to jimh     
Blind holes refers to an extra set of lower mounting holes which are located above the standard holes or slot. These holes are threaded to accept a machine screw, and in this way do not interfere with the engine bracket by having a protruding screw shaft and bolt.

If the blind holes are used, the engine mounting height cannot be adjusted unless new holes are drilled.

There is a concise and very thorough description of engine mounting arrangements in the FAQ which I strongly recommend you read.

Here is hyperlink:

http://continuouswave.com/whaler/reference/FAQ/#Q8

erik selis posted 07-12-2005 03:23 AM ET (US)     Profile for erik selis  Send Email to erik selis     
Jimh,

The article on engine mounting height in the reference section is fantastic.

Without knowing it we did exactly as LHG suggested in point N°5 of Q8 on my friend Henry's 17-ft Guardian. It works perfectly and is the only good way to mount any engine on a classic Montauk hull (IMO).

This site has more information than meets the eye. When you think you have read everything you still find something you haven't.

Erik

banditryder posted 07-13-2005 08:39 PM ET (US)     Profile for banditryder  Send Email to banditryder     
I dropped off the Montauk this morning and went over with the dealer all the points you have all recommended. So far so good. The one thing the service person mentioned was the use of an additive is necessary. The specific brand escapes me right now. He also mentioned Stabil should never be used. Is anyone using additives? Thanks again.
Wild Turkey posted 07-14-2005 08:50 AM ET (US)     Profile for Wild Turkey  Send Email to Wild Turkey     
No additive to the gas is required. In my opinion, it is probably the dealer trying to sell you something you don't need.
jimh posted 07-14-2005 09:32 AM ET (US)     Profile for jimh  Send Email to jimh     
If the manufacturer has a warning against the use of a particular brand of fuel stabilizer, I am certain that this will be made clear to you in the literature you will receive from the manufacturer when you take delivery of the engine. If the owner's manual does not contain a specific warning against using a specific brand of fuel stabilizer, then I would consider that what the mechanic told you was only his opinion, and you are free to be bound by it or not.

By the way, when you take delivery of the engine, be sure to ask the installer for all the original literature that came with it.

Generally most outboard motor manufacturers have recommended minimum fuel octane requirements and recommended maximum amounts of alcohol dilution of the gasoline for their engines. It is typical that some fuel additives are recommended for use from time to time.

John from IL posted 07-14-2005 09:38 AM ET (US)     Profile for John from IL  Send Email to John from IL     
Regarding the fuel additive, whether you use one or not may depend on the fuel supply in your area (or potentially an area you travel to). Evinrude Technical Service has been recommending the use of their 2+4 Fuel Conditioner due to high alcohol content in fuels, especially in the Northeast and Midwest.

As explained to me, Evinrude engineering has found what they are calling phase separation of the fuel after a certain amount of water gets into the fuel. Water sources could be the fuel station, rain, condensation etc...

I was told they took a beaker of fuel from one of the affected locations and using an eye dropper, slowly dripped water into the beaker of fuel. At a certain point, the fuel separated into 3 layers, fuel on top, alcohol in the middle and water on bottom. They were able to "remix" the fuel by using the eye dropper to add 2+4 into the beaker.

Maybe this sounds far-fetched to some of you, but if this is occuring, keep in mind that most fuel tanks have the fuel pick-up located at the bottom of the tank and that's where the water will be.

Somewhere in all my stuff, I've also got a fax from a Mercury dealer that essentially makes the same recommendation.

Hope this helps,
-John

Peter posted 07-14-2005 10:22 AM ET (US)     Profile for Peter  Send Email to Peter     
Good reason to have a water/fuel separator. I don't know whether the 90 E-TEC has one under the cowl but looking at the drawings I suspect it does not.
John from IL posted 07-14-2005 04:33 PM ET (US)     Profile for John from IL  Send Email to John from IL     
Good point Peter, but even a water separator will become useless if there's more water in the tank then the filter has capacity for. I've seen that more than once!

You are correct about the lack of an underhood water seperator.

-John

banditryder posted 07-19-2005 06:43 PM ET (US)     Profile for banditryder  Send Email to banditryder     
I picked up the Montauk today from the dealer and spent some time discussing various aspects of the E-TEC. I learned quite a bit. One thing I noticed upon closer inspection is I see air bubbles in the oil hoses. I thought I read somewhere here this is not a good sign. Mechanic signed off the work order as installation and programing ok. Is this a concern? Thanks
seahorse posted 07-19-2005 06:58 PM ET (US)     Profile for seahorse  Send Email to seahorse     
If you are sure that you see air bubbles, get out the owners manual and go thru the "winterizing" procedure. That pumps extra oil thru the lines to the motor and should remove any bubbles.
banditryder posted 07-19-2005 08:08 PM ET (US)     Profile for banditryder  Send Email to banditryder     
Seahorse
The oil in the lines has breaks in it which to me look like pockets of air. Unfortunatly my owners manual was not given to me yet. The person who has it left the office early and the manual could not be found. Just need to run back over there. In the mean time I won't run the engine until this is rectified.
ratherwhalering posted 07-21-2005 01:35 PM ET (US)     Profile for ratherwhalering  Send Email to ratherwhalering     
In order to clear the oil lines of any bubbles, the dealer should have performed an initial start-up procedure that should have flushed these lines. You need to check that this was done. If you choose to winterize the engine in order to remove any air bubbles that still exist after the initial start-up procedure, here is the process:

1. Attach and run garden hose to flushing port.
2. Advance throttle to FULL fast idle warm up. (ie. full throttle, in neutral).
3. Start engine. Engine should just idle, System Check lights will stay illuminated. 15 seconds later Systems Check lights will shut off.
4. Move throttle to neutral idle. System Check lights will relight, and turn off.
5. Move throttle to FULL fast idle again. System lights will flash, and engine will run at fast idle. If not, try again from #1.)
6. Engine will run at fast idle for about 1 minute, then shut itself down.
7. Turn key off, detach hose.

Oil on skeg is NORMAL. Puff of smoke on restart is NORMAL.

seahorse posted 07-21-2005 06:23 PM ET (US)     Profile for seahorse  Send Email to seahorse     

Be sure to thank Ratherwhalering for taking time to type those winterizing instructions for you.


Don't be concerned about putting the throttle to WOT and then starting the motor for the initial winterizing procedure. The sensors and the computer will not allow the E-TEC to rev up in neutral, it will only fast idle, even if you pull the throttle back and push it ahead again.

banditryder posted 07-21-2005 09:13 PM ET (US)     Profile for banditryder  Send Email to banditryder     
Sir, I thank you. As it were the Montauk is back at the dealer. Have some bugs to iron out. To let you know what's going on...As recommended by the dealer, they told me I could winterize the engine or run the engine itself for a few minutes to get the air bubbles out. They assured me if I was to run the engine in the water the air bubbles would purge out with no internal engine damage. I got the Montauk wet and after a few minutes the air bubbles were gone. That was fixed and she ran great. When I got back to the marina I cound not get the engine to turn off!?! After playing around the the ignition I finally got it shut down. While this was going on my temp. guage was reading 220F. I Immediatly took the cowling off to check the heads, fortunatly they were cool. When I informed the dealer they told me to bring it back.
For the rigging all the original controls and guages were used. When the service manager saw this he told me that I have no system check and something is disagreeing. BIG mistake on their part. Gee, what would have happened if I tried to winterize? The service manager is now personally taking care of everything. Don't know if that's good or bad? He will also go for a sea trial this time. This particular dealer is actually landlocked so sea trials don't happen too often. I have mixed feelings with this whole thing. I hope in the end it all works out. We will see and I will keep you posted. Cheers B
jimh posted 07-21-2005 10:16 PM ET (US)     Profile for jimh  Send Email to jimh     
Upgrade to a System Check gauge or a combination Tachometer/System Check. It sounds like these guys were not paying close attention.

I'd think that the delivering dealer would want to prime the oil lines before he delivers the motor. Isn't that what the pre-delivery check out procedure calls for? (I am sure it does!)

Running the motor to prime the oil lines is not quite the proper approach.

They have a controller which they can attach and it will run the oil pump through the primer procedure. That is the point--get the lubrication system primed so when the engine starts there is lubricant! You don't start the engine and just let it run to prime the oil distribution system.

banditryder posted 07-21-2005 10:34 PM ET (US)     Profile for banditryder  Send Email to banditryder     
I will look into the System Check gauge tomorrow as well as the procedure used to prime the E-TEC. According to the service manager BRP does not have a combo Tach/System Check gauge as of yet. He told me he received one that will hit the market soon to test, but it costs $500. The dealer has been using Faria gauges, however the service manager told me to stay away from them as they only last so long. It seems he is now trying to do the right thing. The whole oil issue has got me very concerned.
jimh posted 07-21-2005 10:35 PM ET (US)     Profile for jimh  Send Email to jimh     
Here are the instructions given to the dealer regarding the oil system priming:

---
"If the oiling system has been serviced, or when rigging a new engine, the PRIME CYCLE must be used to fill the oil distribution system. This is found in the dynamic test functions of the diagnostic software.

--Supply water to the outboard;
--Start it;
--Choose PRIME OIL to start cycling the oil pump;

When the oil lines are filled, exit the oil prime mode by touching OK.

If the diagnostic software is unavailable, an alternative would be to activate the self-wintering mode to prime the system."
---

I don't think just running the engine is the best way to accomplish priming of the oil distribution system. In the PRIME OIL mode it will quickly pump and prime the system.

jimh posted 07-21-2005 10:40 PM ET (US)     Profile for jimh  Send Email to jimh     
In addition, the service training specifically calls for air bubbles in the oil lines to be purged using the PRIME OIL function in the diagnostic software.
jimh posted 07-21-2005 10:53 PM ET (US)     Profile for jimh  Send Email to jimh     
Also, not to beat a dead horse, but the installation instructions clearly state that a SYSTEM CHECK gauge is REQUIRED on remote control models of E-TEC.
banditryder posted 07-21-2005 11:02 PM ET (US)     Profile for banditryder  Send Email to banditryder     
Clearly the mechanic did not follow correct procedures and missed the System Check. Who knows what else he missed. At least the service manager is now aware and is in his hands. From what he was telling me all I'm getting is a module that will sound warning beeps if somethings amiss, no actual lights.
Timo posted 07-21-2005 11:32 PM ET (US)     Profile for Timo  Send Email to Timo     
I am getting very concerned for you. Is this an authorized Evinrude dealer? If the Service Manager is taking the lead, and he is telling you there is no combo Tach/System check, you will continue to have problems.

Evinrude offers both a stand-alone 2" system Check Gauge (my shop retails $74.00) and a System Check Tachometer combo ($164.00). There is no way this shop has ever rigged an E-TEC on any boat. I chose the 2" because my Teleflex tach was compatible. $500.00?!?!?!?!?!

From all the info you have gained here I would say you are vastly more knowledgeable than the dealer...and they continue to give you the wrong information. Perhaps a call to Evinrude might help?

Timo

banditryder posted 07-21-2005 11:42 PM ET (US)     Profile for banditryder  Send Email to banditryder     
Timo
This is an authorized dealer and my E-TEC is the seventh they've rigged this year. As for the System Check guage, I just went to the Evinrude website and it lists the System Check Commander with all the bells and whistles. Do you have a model number for the gauge on your boat. Thanks and Terv. B
Timo posted 07-22-2005 12:33 AM ET (US)     Profile for Timo  Send Email to Timo     
Isn't there an expression that the seventh time is a charm? I hope your rigging is the one they get right.

I do not have a part number, but the gauges I have described are shown in my Operator's Guide on page 20 and the tach is listed as the "SystemCheck gauge with tachometer." These were given as my options as the standard gauges available. The Commander is an upgrade and offer many more features (speed, depth etc) than the basic gauges. Your dealer must know of these. If not, call Bombardier Recreational Products Customer Support Service at 1-847-689-7090.

Also of concern should be that the Operator's Guide states the following:

"IMPORTANT: Your outboard must be equipped with the SystemCheck engine monitor. Operating your outboard without the SystemCheck engine monitor will void your warranty for failures related to the functions monitored on your engine."

How long did you run the engine without the monitor? Seahorse should chime in here...

Timo

seahorse posted 07-22-2005 02:54 AM ET (US)     Profile for seahorse  Send Email to seahorse     
The $500 tach is the analog-digital I-Command gauge which is part of an accessory package.

It sounds like the dealer is getting it mixed up with the standard $169 SystemCheck tach with the 4 warning lites that has been in use since 1996.

Like was mentioned previously, you can also use an outboard tach and the $79 2" diameter SystemCheck gauge.

A call to Evinrude customer service with the motor serial number may clear up a few things and also may help educate the dealer, if needed. 847 689 7090.

seahorse posted 07-22-2005 02:58 AM ET (US)     Profile for seahorse  Send Email to seahorse     
Make certain that when you pick up the boat and turn the key to ON, that you hear a warning horn beep, which is a self test.

If you don't, do not accept delivery until it is set up correctly.

banditryder posted 07-22-2005 09:40 AM ET (US)     Profile for banditryder  Send Email to banditryder     
Thanks for the infomation. I did find the System Check gauges on the Evinrude online parts catalog, both the 2" gauge and the combination unit.

I ran the E-TEC the other day for only about 20 minutes.

DaveH posted 07-22-2005 10:02 AM ET (US)     Profile for DaveH  Send Email to DaveH     
Banditryder:

I would call Evinrude as seahorse mentioned and ask them to further train the dealer you're working with. It disturbs me that this "factory authorized" dealer is not performing its duties properly. The end result can only be bad for BRP and its associated dealer network.

The next rant and rave I fear from the boating web community is "how bad the E-TEC product is" blah, blah, blah if the engine fails prematurely. The real culprit here is the lack of knowledge or caring by the dealer service department in your area.

Bad news makes the 'round on the web faster than a 18-year old girl with a credit card at the mall. Please help protect BRP and the E-TEC name.

whalersailer posted 07-22-2005 10:17 AM ET (US)     Profile for whalersailer  Send Email to whalersailer     
Bandit,

In addition to all the great advice already given, I highly recommend reading the owner's manual cover to cover! I rigged my own E-Tec on my Montauk a couple of months ago, and I read the manual before I unbolted the engine from the packing crate. I cannot believe that your dealer didn't rig a System Check guage. According to the owner's manual that came with my engine, running the engine without the Sytem Check guage voids the warranty!

After I rigged my engine (and before I ever started it), I brought it to the dealer to have it reprogrammed and have my rigging checked out. I inquired about the oil priming, and was told by the dealer to do the winterization procedure the first time it was started (this was also stated in my owner's manual).

If it was me, I would sit down with the service manager and thoroughly discuss all of these concerns with him. You've got alot of cash tied up in this, and you deserve to have the job done right, and be provided correct information.

Best of luck with this!

-WS

ratherwhalering posted 07-22-2005 03:38 PM ET (US)     Profile for ratherwhalering  Send Email to ratherwhalering     
Banditryder,

Here are some of the options for system check:

--2" system check gauge. BRP Part no. 0177052
--3" Tech Series Tach with System Check Lights - OMC Part no. #176301
--System Check "black box" that emits beeps instead of lights. (Not recommended)

You may need an entirely new wiring harness, also. It sounds like your dealer is using an older harness with adapters. Rip it all out and use a OMC/BRP 20’ Wiring Harness. Part No. 176341 if this is the case.

Stay away from Faria gauges. I bought some for my E-TEC and ended up replacing with OMC/BRP gauges because I got weird readings.

If it helps, here is a list of parts I used when installing my E-TEC:

OMC 20’ Wiring Harness. Part No. 176341.
OMC Tech Series Tach with System Check Lights - #176301
OMC Tech Series Voltmeter - #174687
OMC Tech Series Trim Gauge - #174679
OMC Water Pressure Kit, 30 PSI, Tech series. #17511.
Bombardier Remote Ignition Switch & Horn. Part No. 175974.
Bombardier Top Mount Binnacle w/ Power T/T. Part no. 176371.
Bombardier Control Cables, 22 feet. Part No. CC20522.

jimh posted 07-22-2005 08:53 PM ET (US)     Profile for jimh  Send Email to jimh     
Rob--Great info. It also illustrates how the on-line motor-only price often does not include a significant amount of expense in required accessories needed to properly install and rig the motor.
banditryder posted 07-22-2005 09:39 PM ET (US)     Profile for banditryder  Send Email to banditryder     
I called once again and spoke with the service manager. I specifically asked about the initial start up procedures and System Check. He told me the E-TEC was set up as per factory specifications, including the oil priming. In respect to the air bubbles, according to him air bubbles will still get into the system and the E-TEC recognizes this. The injection of the oil is delayed by the computer to account for the possibility of air being passed through.

Next was the System Check. He has the OMC combination Tach/System Check gauge which he will install plus the System Check "Black Box". Ratherwhalering--Why do you not recommend this? I will then have both visual and audible warnings. As I will have both of these systems he will install the upgraded wiring harness. The original binnacle mount control will still be used.

Just to satisfy my concerns of any possible damage during my 20 minute ride the engine will go through a full dianostics check to look for error codes and a good once over.

Thanks for all your help. As soon I have the Montauk back I will give you an update.

Cheers, B

seahorse posted 07-23-2005 03:42 AM ET (US)     Profile for seahorse  Send Email to seahorse     

banditryder,

This thread is getting interesting, especially with your reports of the dealer's "explanations".

There is NO SystemCheck "black box".

SystemCheck only uses a gauge (tach or 2") with 4 warning lites and a driver that is commonly called a warning horn or buzzer. Those two items are your visual and aural indications of a malfunction.

The SystemCheck tach or gauge contains all the electronics for the engine warning system and the also provides the signal to make the "warning horn" sound off.

The driver or "warning horn" is NOT a 12 volt buzzer like pre-1996 models used. It looks like the old "buzzers" but operates like a stereo speaker that needs an electronic signal to make a sound.

Like I mentioned in a previous post, make sure you hear 1 beep when you first turn the key ON. Also the 4 warning lites should come on then turn off one by one when the key is first turned to ON,

banditryder posted 07-23-2005 08:54 AM ET (US)     Profile for banditryder  Send Email to banditryder     
I see...I was then confused between how the dealer was explaining how System Check will work, with the new tach and wiring harness, and the reference of the "Black Box" by Ratherwhalering. When I got home and read that post I thought they were two different systems, one for warning lights and the other for warning beeps.

Seahorse, thank you for the clarification.

ratherwhalering posted 07-25-2005 12:05 AM ET (US)     Profile for ratherwhalering  Send Email to ratherwhalering     
Thanks Jim, I agree that the cost of properly rigging an engine can be quite a shock if you are not prepared. I decided early on to rip it all out and start fresh, rather than use wire harness adapters. My old gauges were perfectly compatable, all I really needed was an adapter for the old wiring harness, a System Check gauge and a small wiring harness for it. I just decided what the heck, and started from scratch.

Seahorse, I'm pretty sure I came across one of these while I was rigging the E-TEC 90. It mounted behind the dash, using the 8-pin connection, and emitted the beeps, but did not have a display. A tachometer could then be connected using the standard 3 wires. I could be wrong, but I remember avoiding it because I was concerned that if there was a warning horn, I had no way to tell what it was, ie. low oil vs. engine temp. I'll see if I can't find it again out there in cyberspace.

seahorse posted 07-25-2005 08:03 AM ET (US)     Profile for seahorse  Send Email to seahorse     
That's right. Back in '96 when SystemCheck was introduced, OMC came out with an adapter box to take the place of the warning lites that only had a horn signal. This was when the motors were carbureted.

When FICHT came out for '97 and later E-TEC in '03, the factories required the 4-lite warning system either on the tach or 2" gauge as a condition of warranty.

jimh posted 07-25-2005 08:32 AM ET (US)     Profile for jimh  Send Email to jimh     
The confusion about the warning alarm module may be due to the dealer calling it a little black box. Usually the term "little black box" refers to a device that has some intelligence inside it and that would be an active part of a system. The warning alarm is a little black audible alarm or horn or buzzer. On my installation it is mounted inside the top-mount throttle and shift control assembly. It is a separate part from the System Check gauge.

And you need a different type of alarm module to work with the newer engine; the one used with older Evinrude controls will not work properly with the newer motors. This is why the dealer (correctly) told you that you needed the System Check gauge and "the little black box," too. But I think he confused you by calling it that instead of just referring to it as a new warning alarm module.

banditryder posted 08-04-2005 08:28 PM ET (US)     Profile for banditryder  Send Email to banditryder     
An update...
I've put about 6 hours on the E-TEC and so far I'm very pleased. The System Check has been installed and operating. The low oil light warning goes off if I hit a big wave too hard. The mechanic says I'm bouncing the float in the tank, even when completly full.

I'm still figuring out a comfortable cruising speed as the engine runs smoothly from plane to close to WOT. There is hesitation from 2000-3000rpm where it will sputter a little. From my reading this is the transition period. I wish I knew what size prop I'm turning but I can't find the size anywhere. This prop is the original from the the '85 90hp Evinrude. WOT is, with the engine trimmed, 37.0mph at 5100rpm clocked by GPS. Tried this once just to get an idea. For the most part I'm not going over 4000rpm until a few more hours.

I'm very happy and currently not looking forward to winter.

Cheers, B

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