posted 09-12-2014 05:48 AM ET (US)
I installed a tilted element SS264w-200 on my 1984 Outrage 25 a few years ago. It works incredibly well and always get a great image.I installed it through the fishwell in the rear. It was not hard if you have medium level fiberglass/resin skills. I largely followed Airmar's instructions for a cored hull but had to adapt some as the Whaler hull is a thicker core than Airmar envisioned.
I've read of others doing similar on Whaler hulls.
Basic process.
1. Find best location - mine was slightly off the keel in the rear fishwell, where the hull is only about 5" thick
2. Drill small hole from inside through hull to verify location - confirm good location
3. Holesaw from bottom - I think mine was 3 7/8. Just go through hull.
4. Holesaw from top with bigger size - I think mine was 4 1/2 - maybe 4 3/4.
- I also dug out maybe 0.5" of extra foam around that larger hole
5. Get a 3 7/8 polyethylene or similar rod from McMaster Carr - stick inside of bottom hole as a blank for the transducer - this made making the "doughnut" that seals off the interior foam easy
6. Fill the space inside with an epoxy/fiberglass/colloidal silica mix
- managing the heat generated by the fill is the hardest part
- I did it in two batches and use a heavy amount of fiberglass powder to cut down on the heat generated
- you may need to experiment to keep the heat down
- if you just pour it full of epoxy it will get too hot and full of bubbles and brittle
Lastly, I had to do a 7th step, which was to use a really big hole saw from the inside to reduce the thickness that the transducer nut had to cover. My hull was too thick for the threads on the transducer. I wish I'd realized this before I did the epoxy pour so I could have done one less step. As it was, I had to cut off the epoxy "doughnut" I'd made about 1.5" down and seal the foam again inside the bigger hole. Depending on how thick your hull is you may or may not need to do that.
None of the fiberglass work is difficult but it does take a few steps.
I don't see ever going back to a transom mount transducer again. The picture is that much better and never loses a good picture.
jimh, I've got some pictures of the whole process I took on my iPhone as I went along if you are interested in documenting it for the site.