posted 07-22-2012 09:35 AM ET (US)
Has anyone with a Montauk 170 noticed any problems with the gel coat? Last year, I brought [a 2005 Boston Whaler 170 MONUTAK] boat home, and when washing it I noted a tiny 1/2-inch crack in the gel coat on the lower chine. I pushed-in gently with my finger, and it cracked like an egg shell, revealing about a 1-inch-long void along the chine about 1/8-inch deep. I filled the void with 3M blister repair and re-sprayed that area with new gel coat resin. No further [problems].Yesterday, I accidentally closed the anchor locker on the anchor rope--I didn't get it exactly in that center notch where the rope is supposed to be--and the gel coat immediatly cracked underneath the area where the 3/8-inch soft nylon rope was sandwiched. I didn't push or drop the anchor locker, I merely closed it gently and when I saw the rope, I stopped and removed it. When I saw the crack, I pushed it with my finger and once again there was a void where there is nothing behind the gel coat. The resin is there but there is an air void under the gel coat. I haven't opened it up, but I can see it's much like the first one on the chine.
Now I'm wondering if this entire hull is full of voids left there because of a poor lay-up technique back at the factory. Seems like both areas were damaged easily and without any real impact because the gel coat is not supported from behind at those locations.
After reading the Whaler hull warranty again, it sounds like the kind of problem that Whaler doesn't cover as this is cosmetic, not structural.
This is 2005 Montauk with virtually no damage anywhere to the hull. It's been pampere,d but you can't expect gel coat to withstand any force if there is nothing behind it.
Very disappointed with this boat so far.
I'm afraid this boat is rather fragile and don't know what to expect next. Any advice would be appreciated or members with similar experiences.