posted 07-16-2003 02:54 PM ET (US)
I just had a cooling water problem, although not so severe an overheat problem that the engine could not still be run, with one of my Mercury V-6 200 HP EFI's. The experience confirms to me, at least, that with a big 2-stroke V-6, you need BOTH Temp and Water Pressure gauges, which I do have.In getting the problem fixed ($140 total) I learned a lot, which may be of help to others here. Although this is Mercury specific information, from what SSCH has correctly indicated above with Yamaha, it applys in principle to them also, although the design & placement sounds different. However, from what Kingfish has indicated on his OMC V-6 overheat problem, the OMC system may not be as complicated as the Merc or Yamaha design. Not sure on that.
What we are talking about here is the "water pressure relief poppit valve assembly" (about 14 pieces including gaskets). Mine had gone bad, and had to be replaced, as mentioned above. When I asked my Dealer what this thing was, which I had never heard of before, I learned the following.
First my symtoms. Working properly, at 30 mph cruising speed and 3000 RPM, the engines normally show about 6 PSI water pressure and temp in the 1/8 - 1/4 quadrant of the C-H range. Well, at this speed, the other engine was showing 10 PSI and temp in the 3/4-7/8 quadrant of C-H. So, I'm thinking, this is strange, great water pressure but it's running very warm. Then I notice cooling water (not hot at all) dripping out the engine pan and running down the midshaft, clearly where no water is supposed to be flowing. Several of us at the Door County Rendezvous this past weekend could not figure what in the world was wrong, and why water was venting out the side of the block, which we could see.
What was wrong was a diaphram in the "water pressure relief assembly" had ruptured, letting water escape out the side of the lower block, and not activating the poppit valve. So what is this system? The venting detail is intentional in case the assembly fails, and part of the design.
Evidently, big V-6's need to be quite warm at idle and below 2000 RPM, to achieve smooth operation. Kingfish mentioned this as information from OMC also. Then when on plane, they need the full impeller produced water for the higher RPM cooling. So Mercury accomplishes this by routing the cooling water through themostats ONLY at idle and slow speeds, which are set for higher operating temp. Then, as the engine speeds up, the "water pressure relief assembly (poppit valve) opens up under the increased impeller pressure and routes the water to BYPASS the themostats completely and give the engines the full cooling water charge. At this point, the PSI gauge shows the pressure drop and the themostats are bypassed, and the temp gauge shows the cylinder head temp drop. On Mercurys, this relief valve system is on the bottom, center, of the starboard side of the block, and a little hard to get to. Some ignition components have to be removed for access. So in my case, with the relief valve not functioning properly, water pressure running though the themostat restricted passages was very high as RPM increased, but adequate cooling water volume was not getting through.
Now that I know how this cooling system works, I can clearly see the need for BOTH gauges in tandem, and now understand why boats properly set up with V-6's have both. But the operator needs to be informed about this type of cooling system to be able to take advantage of what the gauges are telling you. For 14 years I did not know this, since I never had a problem like this before. I hope others here can learn from this experience, particularly if you have a Mercury or Yamaha V-6.
Older, and smaller engines may not have, or need, this type of sophisticated cooling system. My 1985 Mercury in-line 6's do not, and don't even have thermostats at all.