Author
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Topic: How to Convert a Merc 75 HP 2-Stroke to 90 HP
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davej14 |
posted 01-13-2006 07:16 PM ET (US)
Last fall I posted a request for information about what it would take to convert my 2000 Merc ELPTO 2-stroke from 75Hp to 90Hp. After quite a bit of research it looks like this can be done by changing out the carburetors, but no one really knew the answer. I am posting this request again to see if someone might now be able to help. I would like to make the change before the Spring launch. Thanks for any insight that you can provide.
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bsmotril
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posted 01-13-2006 09:00 PM ET (US)
Go to www.ishopmarine.com, click on Parts Lists, then pull up your model and HP motor. Look at the part numbers and comapre differences between the two models. I would specifically compare the following items for variances between the two models; Carbs, Reed Blocks, Crank, Pistons, Cylinder Head, Exhaust Tuner, and Ignition module. BillS |
fishgutz
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posted 01-14-2006 01:08 PM ET (US)
Dave, I looked at ishopmarine and couldn't find any difference other than the carburetors. How about you? I'll check with my local Merc shop soon. I am in the same boat as you (figuratively and almost literally). I'd love a little more horsepower. Not so much to go faster although that sounds pretty cool but for a better hole shot to pull me up on one ski. The price of parts isn't too bad even though you have to multiply everything by 3. Looks like maybe it could be done for under a grand??? What do you think?I also toyed with the idea of going to a 17 pitch prop. It'll give me a better hole shot but the motor will run up to higher RPMs. There is no rev limiter on the motor. Over 5250rpm your horsepower won't increase much. It just levels off so it is posible to still get 40 mph and be propped down a bit. Maybe I'll start looking for a 17 blackmax on ebay. That would be really cheap. I'll keep you posted. This whole subject is very interesting to me if not to everyone else. |
Sal DiMercurio
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posted 01-14-2006 01:33 PM ET (US)
There's more to it than just carbs trust me. First of all it's illegal & merc wont send you the 90 hp computer because you don't have a 90 hp computer to exchange. The only way they will exchange a 90 hp computer is if you have a 90 hp & the computer gos bad & a "DEALER" returns your broken one with the engine serial number of the engine it came off of. You can't have an engine that says 75 hp on the coweling with a 90 hp power-head under it. If it was as easy as just changing carbs everyone with a 70 or 75 hp would have a 90. Don't get your hopes up because you wont be able to do it or get it done. Sal |
fishgutz
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posted 01-14-2006 02:29 PM ET (US)
People overpower their boats all the time. Thats illegal. Isn't it? Whats the big deal. I don't want to overpower so to speak. I want a better hole shot.Once again I've looked over all the parts and the carbs are the only difference i can find. Remember we're talking 75 to 90 Merc 2 strokes here. Pretty simple technology. Plus I could probably find a boat speed shop that would do the work. I'm staying on it. I'm an optimist. |
sosmerc
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posted 01-14-2006 03:00 PM ET (US)
The best way to improve hole-shot is to drop down in prop pitch. Trim tabs and/or doelfin will also help. I don't think changing the carbs would make much, if any difference in your hole-shot. You can prop your motor so that it easily turns 5800 rpm with your normal load....this will not hurt your engine, though continuous full throttle running at elevated rpm's will cause faster wear. I also recommend that you run either Merc's Premium-PLUS oil or, Amsoil HP Injector oil...my personal favorite. |
fishgutz
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posted 01-14-2006 03:27 PM ET (US)
sosmerc, I'm almost there. I'm running 75 merc 2 stroke with a 18pSS Vengeance prop at 5200 rpm and 40 mph on a 1999 Dauntless 14. I also have a 19P aluminum Black Max that gives me the same results.Its a heavy boat at 1000 lbs dry weight no motor, no gear. I use a Tigershark VG hydrofoil. I can't say enough good things about that hydrofoil. I'll take your advice and try a 17P aluminum prop. Thats the cheapest route now. At higher rpms I'll use more fuel but with bigger carbs I'd be using more fuel, too. |
fishgutz
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posted 01-14-2006 03:32 PM ET (US)
At present I am using Premium Plus oil. Maybe I'll try Amsoil. I've heard a lot of good things about it. Do you think you get less smoke? I used to use Schaeffer's 2 stroke semi Synthetic oil in a 25 merc mixed in the tank with good results and I swear less smoke. |
Binkie
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posted 01-14-2006 04:15 PM ET (US)
If you can`t buy the parts new from Mercury, go the salvage yard route. You can even buy the 90hp. cowling and make it a real 90hp. They will buy your old carbs, computer, and whatever else you need to exchange, even the serial # plate. I wouldn`t buy it from a dealer anyway. As far as the cowling HP not matching actual HP people exchange cowlings all the time from the Merc 15 to the Merc, 9.8, so they can run on lakes that restrict HP to under 10HP. Is it illegal to not have the HP on the cowling match the actual HP? LOL. Just do the jail time. How many years can they give you.5-10 maybe, No problem. Just make sure to winterize you boat, for the duration |
fishgutz
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posted 01-14-2006 06:24 PM ET (US)
I've got jail time banked so what the heck. |
Sal DiMercurio
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posted 01-14-2006 09:55 PM ET (US)
There's no way a certified tech at a dealer will do that. Your gonna find out it's not as easy as you think it is. Going from 75 hp to 90 hp will do nothing at all for your hole shot, it's the pitch in the prop that handles how fast you can pop up on plane. Fishgutz, if your only getting 5200 rpms out of that 75 hp with that 18p that I think off the top of my head is recommended to twist 5600 rpms your already over propped by 2 inches of pitch. You need to drop down to a 16 pitch to put your engine on the right track. Remember this, the more pitch in a prop, the worse your hole shot will be. A 16p will blow you out of the hole compared to that 18p. If in fact your maximum recommended rpms are 5600, I'd question who & why they over propped that engine, because it was propped by someone who knows very little about fine tuning engine performance. Sal |
fishgutz
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posted 01-14-2006 10:11 PM ET (US)
I'm pretty sure max rpm for a 75 merc is 5250 rpm. I'm set up the same as Davej14. We both vary our props from time to time. The 18P performance is excellent except when I want to do a water start on one ski. |
fishgutz
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posted 01-14-2006 10:17 PM ET (US)
I get between 5200 and 5400 rpm. Max recommended rpm is 5250. So I'm dialed in perfectly. Even a new 75 4 stroke max rpm is only 5000 so your 5600 is off. |
skookum point
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posted 01-14-2006 11:48 PM ET (US)
Merc 2-stroke 75hp full throttle rpm = 4750 to 5250Merc 2-stroke 90hp full throttle rpm = 5000 to 5500 according to Mercury brochure and shop manual. |
lonestarpa
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posted 01-15-2006 07:51 AM ET (US)
fishgutz.......buy a wider ski! |
fishgutz
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posted 01-15-2006 11:14 AM ET (US)
Show me the money. Yeah, the Connelly Big Daddy didn't fit in Santa's sack this Christmas. |
swist
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posted 01-15-2006 12:57 PM ET (US)
This comes up so frequently in other forums. Almost all outboards come in a family of 2 or 3 hp models off the same basic engine (they usually even weigh exactly the same).Yet the price differences among the models is usually significant enough for people, particularly those with mechancal skills, to look into a home-brew upgrade (as someone said, you can be sure a dealer won't do it). Someone made an excellent point - they can't make it easy enough to do or everyone would be doing it. I suspect there is something in addition to carbs you are not seeing in the parts comparison, possibly connected with the ECM or who knows what. Expert opinions in other forums where this has come up say it is a combination of carbs, reed blocks, gearing, timing (ECM) and enough other little things that it becomes not worth the cost. I know you say you are looking at identical parts breakdowns, but I have a sneaking suspicion that there is something else hidden in this story that you will discover down the road. I could be wrong, but I've just seen too many techs that I respect weigh on on this over the years (they've been building motors in groupings like this for a long long time) If I am wrong, then I want to immediately convert my Merc 90 carbed 4-stroke to a 115..... Jim |
2manyboats
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posted 01-16-2006 06:58 PM ET (US)
I am planing to buy one of those little cellphone boosters that you put under the battery and put it under the cowl of my 1992 70 evinrude and see if will then be a 75 hp E-Tec . It can't be that hard to do |
fishgutz
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posted 01-16-2006 07:34 PM ET (US)
2manyboats, Don't be silly! Everyone knows you have to put one under the cowl for EACH carburetor. You'd need 3, I'm bettin'. Tell us how it works.LOL |
Binkie
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posted 01-16-2006 07:56 PM ET (US)
Dealers only want to do warrentee work anyway. Who would actually take their outboard to a dealer for repair work, if the labor came out of their own pocket. They`re are plenty of good independent techs. out there, that will do any type of modification you want. |
davej14
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posted 01-16-2006 08:44 PM ET (US)
Well, we still don't have a definitive answer. A few months ago I purchased an official Merc parts manual that is titled "PARTS MANUAL 75/90 H.P. and 65 JET (3 cylinder)". That was an experience in itself. You have to put in your zip code on the Merc website and then pick from a list of dealers in your area. You order on line from Mercury and the manual comes about three weeks later from the dealer with exorbitant shipping and "handling" fees. The manual cost $14.30 but S & H adds $8.55. Thank you Mercury !!After going through the manual page by page and part number by part number, the ONLY mechanical difference documented is the carburetor and the main fuel jet. I would sure like to hear from someone who knows what is involved with a conversion of this particular engine. I like the idea of having a 75 HP hood covering a 90 HP power plant. Sal, since this is a carb'd engine, I don't believe that it has a computer, am I wrong about this? Swist, the merc 115 carb'd 2-stroke has another parts manual so I have no factual information comparing the 90 and 115. Sosmerc, Why wouldn't you expect a 20% increase in HP improve hole shot? Fishguts, what would we do if we didn't have all winter to think about how to improve our toys? I'll bet that a 17P black max would be your lowest cost alternative to inmproving hole shot. If you go that route, please post the results. Thanks to everyone for your comments. |
sosmerc
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posted 01-17-2006 12:59 AM ET (US)
Because the port timing is the same on this particular 75/90hp block, and I believe the carbs themselves are also the same (except for larger main jet in the 90hp) you just aren't going to see any significant air/fuel flow at bottom end. According to my factory manual, the 90hp does run 2 degrees more maximum spark advance and the recommended max rpm is 5500 compared to the recommended max rpm of 5250 for the 75hp. I would expect the horsepower difference to show up only above 3000 rpm. The extra 250 rpm on the top brings in additional air to mix with the added fuel of the larger main jets...thus a bit more power....at the top end, but not on the bottom. |
Lil Whaler Lover
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posted 01-17-2006 07:55 AM ET (US)
Very interesting thread. If the goal here is to get a better hole shot, you may already have the better engine configuration on your boat. On 2 totally different engine applications I consistently saw significantly better low end performance from the lower horsepower version of the same block. The only marine application was a 90 and 115 OMC on the same hull. With both propped well the 90 had a much better hole shot and we preferred it for skiing. It was spinning a prop with 2 inches less pitch. Obviously the 115 won on top speed but the 90 went faster than we could comfortably ski at anyway. For 7 years I ran a Polaris XLT snowmobile, 600 cc with three 38 mm mikunis on it. The more popular configuration for the XLT was the same 600 cc block with three 32mm mikunis. I probably raced against the 32's over 100 times and never beat one to 50 mph. Over 50 mph it was no contest and I would walk away from them. I was clutched right, shifting out at 8200 rpm. I asked a top notch racing mechanic to fix the hole shot and he said the answer was very simple, the larger carbs just dumped more gas on the holeshot and it took time to burn it off. He was not talking much time as the 0 to 50 time was well under 4 seconds. Just try different props until you get the holeshot you want. Remember that a stainless prop doesn't guarantee a better hole shot. I have a 1988 Mercury 70 on my 15 CC and it has a lousy holeshot with a 22 Laser 2 but is a rocket ship with a 21 Black Max. Dave |
Clark Roberts
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posted 01-17-2006 08:09 AM ET (US)
I think Dave has nailed it! The higher horsepower version will run faster and use more fuel...the lower hp version will be quicker out of the hole and get better fuel mileage at cruise. My Montauk with 2005 Merc 75 is quicker to plane (and to about 30mph) and gets over 6mpg at 30mph cruise than previous Newport (about 100lbs heavier than the Montauk) with 1996 Merc 90. The 75 runs about 42mph max vs 48mph with the 90. The 90 got about 5mpg. The 75 is swinging a 20" pitch Power Tech prop at 5300 and the 90 had a 20" pitch High-Five at 5800 rpm... The 75 is perfect for my uses and I don't miss the extra top end.... Happy Whalin'.. Clark... Spruce Creek Navy |
Plotman
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posted 01-17-2006 06:38 PM ET (US)
Given that the engines are the sme block, and the engines are mechanical and carbed, a given amount of fuel/air mixture is going to give the same hp regardless of which cowling is on the engine, or which jets are in the carbs.The difference is going to come only at the top end - there comes a point in the 75 when the throttle plates are wide open that the carb jets become the limiting factor of how much fuel can get into the cyliders. Until you get to that point, you will be developing the same hp at the same rps on either motor. The only difference is that the throttle lever may be farther forward on the 75 than on the 90. The main difference is that the 90 has a higher top end rpm. On a given engine, HP is directly related to RPM - If the 75 has a max of 5250 RPM, it is a good bet that the 90 is going to develop 75 HP at 5250 RPM as well. So bottom line is I agree with the others that you aren't going to change hole shot by making these mods - actually, you will hurt it because by the time you get propped right for the top end, you will be turning a steeper prop that will hurt your hole shot. If you want to improve hole shot, try a prop like a high 5, or whatever they renamed it. David |
davej14
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posted 01-17-2006 10:00 PM ET (US)
Thanks to everyone for their well thought out replies. This site continues to educate and get us thinking in different ways. It now makes perfect sense to me that I would not improve hole shot by converting to 90 HP. This is not intuitive and I never would have considered it before making a conversion to 90 HP. I was looking forward to an overall performance improvement. Now with the possibility of actually degrading hole shot I'm much less likely to give this a try. |
nick99
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posted 02-05-2006 10:08 AM ET (US)
Hi guys,Don't ask me where I got this info from (and I refer to the older +-1994 75Hp Two stroke), but this model had a restrictor plate on it, on entry to the exhaust tube which, I have been told (an don't quote me) is the source of the power loss on the 75hp. Might be of interest. Could be totaly wrong. Nick |
davej14
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posted 02-05-2006 12:12 PM ET (US)
Nick,My research shows that this is not the case between the 75 Hp and 90Hp ELPTO 2-stroke mercs of year 2000 vintage. Only diference is the carbs and fuel jet. |