Squall 9: Owner's Manual; Sails, Mast

Repair or modification of Boston Whaler boats, their engines, trailers, and gear
Grimesdr
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Squall 9: Owner's Manual; Sails, Mast

Postby Grimesdr » Sun Apr 21, 2019 7:34 am

Q1: Is there a copy of the owner's manual for a SQUALL 9 available in PDF format ?

In a trade I picked up a Boston Whaler Squall 9 with most of the gear in good condition. Someone told me the sail and mast were from a Sunfish and would fit but [have] a different diameter pole. If I I can't find the proper mast I will put on a 3.5 HP outboard.--DRG

jimh
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Re: Squall 9: Owner's Manual; Sails, Mast

Postby jimh » Sun Apr 21, 2019 9:15 am

Grimesdr wrote:Q1: Is there a copy of the owner's manual for a SQUALL 9 available in PDF format?


There isn't a PDF version of the owner's manual for a SQUALL 9 hosted here. The original Boston Whaler documents being hosted here are listed in the REFERENCE section. The selection is very limited. That is because once Boston Whaler established an internet presence and email presence their customer support people have been willing to email original documents to anyone who inquires. That eliminated the need to try to collect them here. I recommend you contact Boston Whaler customer support.

Most one-design sailboats have owner's associations. Perhaps the SQUALL 9 has such an organization. One-design sailboat organizations generally have extensive knowledge about the boats they sail.

ALAN G
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Re: Squall 9: Owner's Manual; Sails, Mast

Postby ALAN G » Fri May 10, 2019 8:43 pm

I have a zip file of 47 Whaler Squall drawings that I would be glad to send to anyone who wants it. It covers the Squall info from the original to the final sail configuration (which had a sleeve type sail that slipped over the mast similar to a Laser). It also has drawings of the mast, sprit tubes, rudder, centerboard (and its mechanism/handle etc), sprit sail, hull, etc. It also has an old set of rigging instructions. It is very useful to anyone who is restoring a Squall. The file is 5.3 Meg and I would be willing to email it to anyone who wants it. I just need an email address to send it.
Al

jimh
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Re: Squall 9: Owner's Manual; Sails, Mast

Postby jimh » Sun May 12, 2019 8:28 am

Below are several drawings of the SQUALL 9. The other 43 drawings are mostly mechanical drawings giving details of the fabrication of particular components made by Boston Whaler.

squallPlanView.jpg
Fig. 1. SQUALL 9 from a Boston Whaler drawing.
squallPlanView.jpg (34.05 KiB) Viewed 8014 times


squallCallouts.jpg
Fig. 2. SQUALL 9 assembly drawing with callouts.
squallCallouts.jpg (79.04 KiB) Viewed 8014 times


LEGEND

1 Mainsheet
2 Sail
3 Downhaul, 5-feet
4 Boot, rig
5 Washer, Finish #10
6 Screw, #10 x 2
7 Cleat
8 Seat
9 Gooseneck/Batten
10 Mast, upper
11 Mast, lower
12 Stud, 3/8 x 3-7/32
13 Pin, Norman
14 Nut, Eye, Lifting
15, Seal, Eye, Bow
16 Eye, Bow
17 Cleat, Downhaul
18 Screw, Bronze, #8 x 1-1/2
19 Strap, Retaining
20 Cap, Plug, Daggerboard
21 Gasket, Plug, Daggerboard
22 Decal
23 O-ring
24 Tube, Drain 14-inch
25 Plug, Drain
26 Gudgeon
27 Lock, Ruddre
28 Screw, #8 x 5/8
29 Screw #8 x 1


rudderDetail.jpg
Fig. 3 SQUALL 9 Rudder detail.
rudderDetail.jpg (56.75 KiB) Viewed 8012 times


30 Rudder
31 Stopnut
32 Head, Rudder
33 Washer, Flat #1/4-inch
34 Screw #1/4-20 x 1-1/2
35 Shackle, Sailmakers
36 Block, Mainsheet
37 Nut, Barrel, #10-24
38 Washer, Finish, #10
39 Screw, #10-24 x 1
40 Tiller

jimh
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Re: Squall 9: Owner's Manual; Sails, Mast

Postby jimh » Sun May 12, 2019 8:40 am

rubrailDetail.jpg
Fig. 4. SQUALL 9 Rubrail detail
rubrailDetail.jpg (37.89 KiB) Viewed 8010 times


LEGEND
41 Anchor, Screw, #10
42 Washer, Finish, #10
43 Screw, #10 x 1
44 Vinyl,Flex White, 25-feet
45 Vinyl, Rigid White, 25-feet
46 River, Pop. 3/16 x 3/4
47 Vinyl, Flex Black, 26-feet

jimh
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Re: Squall 9: Owner's Manual; Sails, Mast

Postby jimh » Tue May 27, 2025 12:48 pm

The entire package of 47 detailed drawings for the rigging of the SQUALL is now available for download at

https://continuouswave.com/whaler/refer ... agrams.pdf

ALAN G
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Re: Squall 9: Owner's Manual; Sails, Mast

Postby ALAN G » Tue May 27, 2025 5:14 pm

Jim, in addition to the drawings, I made up a Table of Contents to show the information in the 47 Squall drawings.

Table of Contents to Squall Drawing in PDF file
    Page1: Left side of Rigging Instructions which appear complete on Page 16
    Page2: Rigging Instructions for 1984 model only
    Page 3: Telescoping Sprit and Boom Assembly (looks like (dwg 12077200 same as Page 41)
    Page 4: Mast Assembly (dwg 12077100 same as Page 12)
    Page 5: Sprit, Small (looks like same dwg as Page 10)
    Page 6: Boom Assembly (looks like dwg 12077203 same as Page 13)
    Page 7: Mast Head Fitting (dwg 12-771-1)
    Page 8: Squall Rig Boot
    Page 9: Spar Assembly (does not appear to be the sliding spars of Page 10 and 11)
    Page 10: Sprit, Small (looks like same dwg as Page 5)
    Page 11: Sprit, Large (dwg 12077201 same as Page 40)
    Page 12: Mast Assembly (dwg 12077100 same as Page 4)
    Page 13: Boom Assembly (looks like dwg 12077203 same as Page 6)
    Page 14: Sail Squall (not correct configuration of 1965 and later, early version dated 1963)
    Page 15: Rigging Instructions (correct with sail rope lacing on sprit and loose footed sail)
    Page 16: Rigging Instructions (with nylon sail sets on boom and sprits, obsolete configuration, use Page 15)
    Page 17: Squall Sail (correct version for 1965-1979)
    Page 18: Heavy Duty Gunwale Guard Kit
    Page 19: Squall Locker Top Hinge
    Page 20: Squall Seat
    Page 21: Squall Top Mast Ring (mounted in hull, holds mast in position, related to Page 22 & 23)
    Page 22: Squall Bottom Mast Ring (mounted in hull, holds mast in position, related to Page 21 & 23)
    Page 23: Squall Mast Rings (mounted in hull, hold mast in position, related to Page 21 & 22)
    Page 24: Oar Lock Horns
    Page 25: Squall Halyard Cleat
    Page 26: Squall Centerboard Handle Assembly
    Page 27: Centerboard Handle Base
    Page 28: Squall Centerboard
    Page 29: Aluminum Inserts for Centerboard Slot
    Page 30: Centerboard Handle
    Page 31: Squall Rudder Head Assembly (dwg 72036200 same as Page 33)
    Page 32: Squall Rudder Head, Rudder, Tiller Assembly (dwg 12040000 same as Page 44)
    Page 33: Squall Rudder Head Assembly (dwg 72036200 same as Page 31)
    Page 34: Squall Rudder
    Page 35: Squall Tiller (dwg 62035801 differs slightly from Page 43 tiller)
    Page 36: Daggerboard Blade (configuration thru 1979 is centerboard, this 1963 dwg must have been superceded)
    Page 37: Gudgeon Plate
    Page 38: Gudgeon Spring
    Page 39: Pintle
    Page 40: Sprit, Large (dwg 12077201 same as page 11)
    Page 41: Telescoping Sprit and Boom Assembly (dwg 12077200 same as page 3)
    Page 42: Sprit and Boom Assembly (no usable content, only makes reference to Kenyon dwg)
    Page 43: Squall Tiller Assembly (dwg 62035800 differs slightly from Page 35 tiller)
    Page 44: Rudder Head, Rudder, Tiller Assembly (dwg 12040000 same as Page 32)
    Page 45: 1984 Model Squall Sketch
    Page 46: 1984 Model Squall Parts Dwg
    Page 47: 1984 Model Squall Parts List

Notes: The SQUALL was produced in the same basic configuration from 1965 through 1979. No SQUALL boats were produced in 1980 through 1983.

SQUALL production restarted for model year 1984 in a different configuration, which had:
  • a daggerboard not centerboard;
  • a rudder with two pintles and gudgeons;
  • a sail configuration that was slip-over-mast instread of the previous lateen rigged sail.

No Squalls built after 1984 model year.

The [scans of these Boston Whaler] drawings are from an unknown source and some are duplicates. Some are obsolete or incorrect pre-production details. Use with caution. There is much good basic information on the drawings that gives dimensions and material for various components.

Unfortunately, the existence of a complete a set of approved final drawings for the Squall available from Boston Whaler is unknown.

jimh
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Re: Squall 9: Owner's Manual; Sails, Mast

Postby jimh » Thu Jul 17, 2025 10:25 am

Thanks for the updated information. In order to make your notes associated with the PDF package, I have added your notes to the list of drawings for the SQUALL and credited you as "Alan G."

Regarding the source of these scanned drawings, all the drawings are marked with the Boston Whaler company logo, so to assume that these drawings are from Boston Whaler seems quite reasonable. Exactly who scanned them and created the PDF file is unknown, but it really does not affect the authenticity of the drawings.

As to whether or not every drawing is exactly representative of every aspect of the production of every SQUALL, that will be difficult to know.