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Author Topic:   MONTAUK 17: On-deck Fuel Tanks
stephenccrawford posted 04-04-2011 11:21 AM ET (US)   Profile for stephenccrawford   Send Email to stephenccrawford  
I am in the process of fully restoring a 1980 Montauk 17. [What manufacturers make an on-deck] fuel tank that will fit [under the reversible pilot seat]?
contender posted 04-05-2011 05:01 PM ET (US)     Profile for contender  Send Email to contender     
Stephen: a lot of people on this site like to keep there boats on the factory set up, so a lot of people on this site tend to lean toward a plastic replacement tank. Personally, I think they are crazy, But to each their own. I redid my 17 Whaler last year and had a custom 33 gallon aluminum tank made out of .125. Having an Alum. tank you can have it custom built to your liking, and can have any configuration made to please you. The alum. tanks are not pron to rotting, nor affected by any type of fuel used. I also feel that they are safer than a plastic tank. If you can find a local(need to find someone local the shipping costs will kill you) alum. welder the cost are about the same (but I would talk to more than one welder). My tank is made out of .125 and the measurements are: 20"x 24"x 16" = 7680/1728 = 4.44 x 7.5 = 33.333 gallons, I have a manual fuel gauge, 1.5 inch fuel fill, 3/8 fuel out let, and a 5/8 fuel vent, cost me $225 out the door. Go and check the prices on a plastic tank, and check out a price for an custom alum one...Good luck
dobber posted 04-06-2011 09:36 AM ET (US)     Profile for dobber  Send Email to dobber     
I am winding down on "freshening" my 1985 Montauk that had a Pate 27 gal, I removed it and installed a new 24 gal roto-molded plastic tank. The white plastic allows you to view the fuel level and has an on tank gauge in addition. They have them on E-bay #160567110144. A strap kit from Wal-Mart with SS holdowns and a black rubber boot mat from the Farm store made a nice install. I then sleaved all the exposed rigging in kevlar tubes meant for hydraulic hoses, clean, neat and rub-resistant, its pricey -however you don't need too much. Machine shops that press on and fabricate hydaulic lines carry this tubing.
L H G posted 04-07-2011 04:44 PM ET (US)     Profile for L H G    
These are the original Tempo 12 gallon EXTRA COST fuel tanks that were furnished on many Montauks, sitting on the Whaler fuel tank mats under the RPS. They are still the best solution out there, but it is very hard to find a good used set. I believe Mirax Corp still offers a similar tank new, but for a high cost.

http://smg.photobucket.com/albums/v429/lgoltz/Gas%20Tanks/

contender posted 04-07-2011 10:30 PM ET (US)     Profile for contender  Send Email to contender     
Steve: LHG is correct those were the original tanks for a whaler. The problem is they are made out of steel and they rust, not many of them around and it will be hard to fine a good set, cheaper/easier to have a custom tank made.
I posted this thread here a while back but my welder was commissioned by a local Whaler dealer (Ft Lauderdale) to make the exact original tanks out of aluminum. They were making the 12's, 18's and I think there was a 24 gallon tank as well. There were having them powered coated red or white (you can have any color you want) I can give you my info for my welder, but I know the shipping cost will be up there because of the size of the tanks. I really think your best deal/option would be to have a local custom alum tank made.
Aim Alloy Welding, Phone: 954 581 7630, Fax: 954 583 7473,
Address: 3939 SW 12 Ct Ft Lauderdale Fl. 33312. The owners name is Scott.
I would not purchase a used gas tank unless I knew the tank/person and/or could see the tank in person, to many dishonest people out there...Good luck
jimh posted 04-08-2011 01:01 AM ET (US)     Profile for jimh  Send Email to jimh     
See http://continuouswave.com/whaler/reference/onDeckFuelTank.html
Newtauk1 posted 04-09-2011 11:21 AM ET (US)     Profile for Newtauk1  Send Email to Newtauk1     
http://www.discountmarinesupplies.com/ Moeller_24_Gallon_Topside_Fuel_Tank_Boston_Whaler.html
jharrell posted 04-09-2011 04:47 PM ET (US)     Profile for jharrell    
[Is] the Moeller 24 white tank designed for the Classic 17 or the new 170?

Also, on a classic, can [the Moeller white 24-gallon on-deck fuel tank] be installed so that the existing fuel line opening can be used, or must a new hole be drilled into the rigging tunnel?

I would like to redo my tanks from red plastic 12's to either the Mirax twin aluminium or the Moeller, or perhaps a custom aluminum.

boatdryver posted 04-09-2011 08:22 PM ET (US)     Profile for boatdryver  Send Email to boatdryver     
I had two 12-gallon or 13-gallon Moeller tanks on my Montauk 17 with quick disconnect fittings to the fuel line to the motor. It took 10 seconds to make the changeover. I really liked knowing for sure when the fuel was half gone.

JimL

pcrussell50 posted 04-10-2011 02:08 AM ET (US)     Profile for pcrussell50  Send Email to pcrussell50     
My Alert or Montauk has a 12-gallon tank and two batteries under the console. Normally, in my fast boats, I like that stuff in the rear, but since this is a utility boat, with no pretenses to real speed, I don't mind sacrificing ideal weight distribution, for more deck space. Mine even has the maximum power rated for the hull. It also has an extra fuel line and a selector valve, so I can run another tank in front of the console, and a third fuel input at the water separator if I want EVEN MORE fuel.

Right now, my boat is ALL deck space. No tanks or batteries on the deck as described, AND no seats either. Not even the switchback thwart seat. Makes the little Montauk seem huge and clean and simple, even if having the weight forward costs me some speed.

-Peter

jimh posted 04-10-2011 09:19 AM ET (US)     Profile for jimh  Send Email to jimh     
I do not agree with the assertion that using old steel fuel tanks made decades ago is the best solution. I do not agree with the assertion that having a tank custom made from welded aluminum is the best solution. The fact that both these suggestions are made under the premise of being the best solution shows that there is a wide range of opinion on the solution, and it is unlikely that there is only one solution that is the best solution.

The REFERENCE article (linked above) shows many solutions for on-deck fuel tanks, although please ignore its references to Pate Plastics and Tempo, as both manufacturers are no longer in the business of making fuel tanks. The article has links to other articles on this topic.

Your choice for an on-deck fuel tank will be influenced by the type of engine you are using and your boating. If you have a modern engine with excellent fuel efficiency and your boating does not require long passages to be made, you may find that you do not need to carry a large quantity of fuel. Suggestions to carry 24-gallons of fuel may not be appropriate for your use. For example. if you have a modern engine, perhaps a Yamaha F70 four-cycle engine, and you don't run around at full throttle all day, the average fuel flow rate could be only a gallon per hour. A 24-gallon fuel capacity might give you enough fuel capacity for a month of boating!

Let us know how much fuel capacity you think you need, and this will help people make recommendations for particular tank capacity and number of tanks.

jimh posted 04-10-2011 10:37 AM ET (US)     Profile for jimh  Send Email to jimh     
[Moved to THE GAM.]
Dave Sutton posted 04-10-2011 11:06 AM ET (US)     Profile for Dave Sutton  Send Email to Dave Sutton     
Plastic Advantages: Cheap, Easy to source.

Plastic Disadvantages: If you EVER have a fire in the boat the plastic will melt and release the fuel into the hull. Second is that they eventually degrade with UV and need to be replaced.

Aluminum Advantages: See fire (above) and UV sensitivity (above). Can be constructed in any size/configuration as needed.

Aluminum disadvantage: Must be custom made, much more expensive.

Single tank v/s multiple tank:

Single tank: What's there to say? It's one tank. Pick one tha fits your needs.

Multiple tanks: Allows fuel to be segregated, IE: contaminate one tank with water and you have a second "fresh" source. Allows "first in, first burned" fuelling (IE burn the oldest fuel first). Gives excellent situational awareness as to fuel level (IE: If you switch tanks before the first one is empty, there's a darned good chance you can get back to the dock on what remains).


My choice is one aluminum tank of what would normally be 28 gallons capacity under the RPS. BUT I had it made with a partition internally, two fillers, and two pickups. It's "two tanks in one structure". Three way ball valve to switch between the cells. Allows me to fill one or both, and manage fuel as above. Likely influenced by my aircraft experience where that is really the only way things are done.


Just one of many good ways. Much depends on the environment you use the boat in. The tougher the water, the more robust the system needs to be. One 12 gallon under the console offers a lot of advantages for certain uses (man, I would LOVE an absolutely empty Montauk) ... but maybe not for another areas where 100 miles of running is the norm. On a lake having one tank is fine... 20 miles offshore I really like having a second completely independant fuel source.


Dave

.

Tom W Clark posted 04-10-2011 01:37 PM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
The classic Montauk was never sold with fuel tanks of any sort as standard equipment. The fuel tanks were typically dealer supplied. Whaler offered the Tempo steel tanks in the options catalogs in the 1970s but there were, in fact, three different manufacturers of fuel tanks that made a model specific to the 16'-7" Whaler models, Tempo, Mirax and Attwood.

Boston Whaler supplied the tank mats that these tanks would fit as standard equipment int he Montauk.

It is not true that there were no aluminum 12 gallon fuel tanks made for the Montauk. In 1986 MIRAX started manufacturing their 12 gallon Whaler tanks out of aluminum.

These tanks have proven to be much more durable than the steel tanks. Many of them are still in use today. You can still buy these tanks (with some subtle differences) but they are not a low cost option.

http://www.miraxfuelproducts.com/

I would only want a Montauk with twin 12 gallon fuel tanks for all the advantages stated above by others. My last three Montauks were so equipped.

contender posted 04-10-2011 02:07 PM ET (US)     Profile for contender  Send Email to contender     
Tom if the 24 gallon tank can [and] will fit under your seat, why [and] what is your reasoning to have two 12-gallon tanks [versus] one 24-gallon tank?

Dave: First, I agree with you, However, I had an aluminum custom tank made out of 0.125-inch [material which] holds 33-gallons [and it cost] $225 out-the-door, I think the plastic tank this size is the same price or more. Usually a person that has two gas tanks tends to fill both of them at the same gas fill, so now there is bad gas in both tanks. Also if water is in one tank from sitting would it will not be it the other tank as well? The only advantage of a plastic tank is?

jimh posted 04-10-2011 04:10 PM ET (US)     Profile for jimh  Send Email to jimh     
The advantage of a plastic fuel tank is that it can be mass produced cheaply and its manufacture can be easily made in complicated shapes by some sort of molding process. These advantages accrue to the manufacturer, not to the user.
Tom W Clark posted 04-10-2011 04:57 PM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
Twin 12 gallon tanks offer several advantages:

- You can manage the lateral weight distribution with twin tanks. Most small boats will tend to list to port and with twin 12 gallon tanks you can use the port tank first to help compensate for that. If you happen to have your boat loaded such that it reverses this listing tendency, you can reverse the order of which tank is used first.

- When one tank runs dry, you know you have used exactly half your fuel capacity left.

- Twin tanks allows space between them for the fuel hose to enter the rigging tunnel. Montauks came for the factory with a hawse hole under the RPS that is covered by single large tanks forcing a new hole to be cut further aft with the hose exposed and in the way of your heels when seated, facing aft.

- While not exactly portable, you can (and I have, many, many times) lift a 12 gallon tank out of the boat and take it, by itself, to the gas station for filling. You can also easily remove them from the boat for cleaning.

- 12 gallon tanks do not really need fuel gauges. You just reach down, grab one end and lift a little. You very quickly learn to gauge exactly how much fuel is in each tank without having to look at the fuel gauge.

weeki wachee whaler posted 04-10-2011 06:10 PM ET (US)     Profile for weeki wachee whaler  Send Email to weeki wachee whaler     
I have the mirax 24 gallon tank. Great tank.On 17 Montauk. Price 450.00
Sal A posted 04-10-2011 07:37 PM ET (US)     Profile for Sal A  Send Email to Sal A     
I have the White Moeller 24 Gallon Tank:

http://www.amazon.com/Moeller-Marine-Product-24-Gallon-Topside/dp/ B002UZJRW0

I have had it for all of last season, and it replaced a red 26 gallon Moeller, which in turn replaced two red twelve gallon OEM Yamaha tanks.

The fill-up is tilted slightly forward, which makes it fit ideally under the Montauk's RPS.

I love it.

jharrell posted 04-10-2011 07:58 PM ET (US)     Profile for jharrell    
Sal,

Does the Moeller white completely cover the existing fuel line hole, requiring a new hole to be drilled further aft?

This would be the biggest drawback for a single large tank in my opinion, if it had a small channel or perhaps if the tank where raised off the deck a 1/2" the might allow the existing hole to be used.

I am leaning to towards the Mirax dual aluminum, they seem like the best but most expensive solution.

Stevebaz posted 04-11-2011 01:47 PM ET (US)     Profile for Stevebaz  Send Email to Stevebaz     
On my Montauk I went for the custom aluminium Mirax. When I bought the boat I had the large pate tank with old gas. I had issues with this old gas and everytime I went out I always had old gas. I kept adding fresh gas to the old gas for my mental comfort but I always had old gas. When the Pate tank had disengrating issues I decided to get the (2) 12 gallon tanks. Now I can run on one tank and have fresh gas in the other tank. I can carry fuel to my comfort level and run one tank down then switch over and fill the empty one with fresh gas. I wish I was using the boat more but I dont so now I am a happy camper. I have never used 12 gallons of gas in a days use let alone 24 gallons. Now with the Suzuki 70 4 stroke this will be an even bigger issue. I am much happier now.
jimh posted 04-11-2011 08:18 PM ET (US)     Profile for jimh  Send Email to jimh     
Good discussion. Thanks to all. I wonder if stephenccrawford has read any of the replies? He has not participated in the discussion since posting his initial article. I sent him email about the thread, too. Stephen--are you there, man? As Louis Armstrong once told the King of England at a Command Performance, "This one's for you, Rex."
Sal A posted 04-12-2011 05:19 AM ET (US)     Profile for Sal A  Send Email to Sal A     
jharrell,

The new white tank covers up some of the hole to the rigging tunnel, but not all. I drilled nothing. I also put in a few starboard blocks to keep the tank from sliding around. I'll try to get a picture this Saturday, as I will work on the boat after I run the Asbury Park Half.

Spring is here gents!

Chuck Tribolet posted 04-12-2011 08:00 AM ET (US)     Profile for Chuck Tribolet  Send Email to Chuck Tribolet     
My white Moeller doesn't cover up the fuel line hole at all.

Chuck

Dave Sutton posted 04-12-2011 08:47 AM ET (US)     Profile for Dave Sutton  Send Email to Dave Sutton     
<Usually a person that has two gas tanks tends to fill both of them at the same gas fill, so now there is bad gas in both tanks. Also if water is in one tank from sitting would it will not be it the other tank as well?>


I'm only worried about things that happen at sea, bearing in mind that we rouiutinely have a foot+ of water in the Montauk. Having two segregated fuel cells just keeps one more ace in the hole. Bear in mind that yet again, this brings us back to the "T t's wghat works for ONE GUY BEST in ONE ENVIRONMENT" that's best. My best might be huge overkill for someone else, and someone elses 6 gallon tank in the console might be fine for him and laughable for me.


Tom's suggestions about the pair of Mirax tanks is a good one, two 12 gallon aluminum tanks does pretty much do it all. I think if I did my boat over I'd take his advice.

>The only advantage of a plastic tank is?


Available on demand at any boat store? That's about it.

Dave

.

jharrell posted 04-12-2011 12:25 PM ET (US)     Profile for jharrell    
Good to hear the Moeller white doesn't cover the fuel line hole completely. I am having a hard time imagining how it doesn't since most pictures I have seen of with single large tanks, a new hole was drilled into the rigging tunnel either fore or aft of the tank. Examples are the Pate tanks shown on Jim's reference page: http://continuouswave.com/whaler/reference/onDeckFuelTank.html

Pictures of the white tank install with fuel line rigging on a Classic Montauk would be great!

Tom W Clark posted 04-12-2011 12:49 PM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
Chuck's "Montauk" started life as a "Standard" which does not have a hawse hole cut into the floor at all. When his hull was rigged with the RPS, somebody drilled a hole for the fuel hose aft of the fuel tank.

Classic Montauks have the hawse hole under the RPS where *will* be completely covered by a 24 gallon tank.

Dave Sutton posted 04-12-2011 02:09 PM ET (US)     Profile for Dave Sutton  Send Email to Dave Sutton     
Uhh.... dunno, but my 1987 Montauk has the oval factory fuel line cutout positioned where the old plastic (24 or 28 gallon?) Moeller tank did not completely block the hole. There was plenty of room for the hose. Tom: Perhaps this is a year specific thing?


Dave


.

Chuck Tribolet posted 04-12-2011 04:39 PM ET (US)     Profile for Chuck Tribolet  Send Email to Chuck Tribolet     
I posted a couple of pix at the bottom of
http://continuouswave.com/ubb/Forum1/HTML/018886.html

Chuck

jharrell posted 04-12-2011 05:19 PM ET (US)     Profile for jharrell    
Looking at the older thread Chuck posted, the pictures of his Montauk clearly show a non-stock round fuel line hole further aft.

Sal also has some pictures of his in that thread and that one is more confusing. The hole looks like the factory hawse hole but it appears the fuel tank is far enough forward to expose the back of the hole or the hole is actually further aft on that boat.

compare: http://continuouswave.com/whaler/reference/images/ RS3-oldOMCTanks492x338.jpeg

and

http://i123.photobucket.com/albums/o295/TheMaryAlice/whalerpics/moeller. jpg

Dave Sutton posted 04-12-2011 08:23 PM ET (US)     Profile for Dave Sutton  Send Email to Dave Sutton     
This is exactly how my 1987 Montauk looked as well with a 28 gallon tank. There's plenty of room for the hose.

http://i123.photobucket.com/albums/o295/TheMaryAlice/whalerpics/moeller. jpg

Dave

.

A Little Madness posted 04-13-2011 12:59 PM ET (US)     Profile for A Little Madness  Send Email to A Little Madness     
When my Tempo started leaking last year I installed the Moeller 24 gal white tank. It fits perfect under the RPS and the angled fill neck makes it easy with no mess. Even the fuel cap fuel gage is easy to read by just looking back over the RPS, so no additional gaging is needed. The swivel fuel line connection is a nice little touch as well. Highly recommend it. One Man's Opinion!
beemerfan posted 04-13-2011 02:16 PM ET (US)     Profile for beemerfan  Send Email to beemerfan     
Re the "hawse hole" issue. My experience agrees with Tom. If the Moeller tank is positioned to sit on the factory gas mats, the hawse hole is covered (see pics). However, on my 1995 Montauk, the mats (and tank) could be moved forward and the tank would actually be better positioned under the RPS as it wouldn't protrude so far from the rear of the seat. The last two pics, the tank is pushed forward about 2 inches.
My used boat came to me with an additional hole drilled to the rigging tunnel for the fuel line. Not sure if factory or not, but it looks professional.
http://www.flickr.com/photos/saphot/sets/72157626491353484/
Tom W Clark posted 04-13-2011 02:26 PM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
Obviously, any hawse hole, placed anywhere in the boat will not be covered by any fuel tank if the fuel tank is placed forward of it.

If, however, the factory positioning of the fuel tank is used, the factory hawse hole will be covered.

The fuel tank mats were always installed so the forward edge was aligned with the forward end of the Z-leg bases. The hawse hole was cut into the floor so it would lie fully forward of the aft ends of the fuel tank mats.

If you can tolerate the fuel tank sitting forward a bit, you can use the factory hawse hole.

Likewise, it is a very simple matter to drill a new hole in the floor further aft if the hawse hole is covered.

Tom W Clark posted 04-13-2011 02:38 PM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
Compare and contrast:

http://i123.photobucket.com/albums/o295/TheMaryAlice/whalerpics/moeller. jpg

...with...

http://www.flickr.com/photos/saphot/5617055310/in/set-72157626491353484

Dave's fuel tank position in his Montauk (which looks like a post-1990 Montauk, not a 1987) has the tank cheated forward about two inches and even at that, half the hawse hole is covered by the tank, whereas beemerfan's tank sits on the factory fuel mats and an additional hole has been drilled in the floor to accommodate the fuel hose.

Also note that beemerfan's Z-legs are installed backwards.

Dave Sutton posted 04-13-2011 02:51 PM ET (US)     Profile for Dave Sutton  Send Email to Dave Sutton     
Tom, I linked to the other pic to say "that looks like mine too", that's not my boat. And you are correct, the pic is a newer boat than mine.

My comment was intended to say that my 1987 Montauk has the tunnel in exactly the same spot as the boat in the linked photo, and that the Moeller tank sat in the original whaler tank pads, with the inside lips of the pads cut off with a razor knife so the single tank would fit into the original space. There was no problem with running the hose thru the hose-tunnel whatsoever, and the tank was not "cheated" forward.

Perhaps there are variations in the hose tunnel position? I've always scratched my head when guys say that the larger single tanks will not rig the hoses thru the tunnel. This has not been my experience.


Dave

.

Tom W Clark posted 04-13-2011 02:51 PM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
Correction: The Mary Alice is Sal's 1994 Montauk, not Dave's 1987.
Tom W Clark posted 04-13-2011 02:53 PM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
Dave -- Let's see a photo of your boat and its tanks.
Dave Sutton posted 04-13-2011 03:34 PM ET (US)     Profile for Dave Sutton  Send Email to Dave Sutton     
"Dave -- Let's see a photo of your boat and its tanks"


Let me see what I can dredge out, boat is still covered for the winter. Think I have a pic someplace here on the computer with the Moeller installed though. Who can host the pic since I don't have a Flickr account and don't want one? The pic will look exactly like the one linked, save foe the teak RPS. The oval fuel line rigging hole is 'mostly' covered but has about an inch exposed, which is plenty of space for the hose.


Dave

.

ScooterCO posted 04-13-2011 05:50 PM ET (US)     Profile for ScooterCO  Send Email to ScooterCO     
Mine is a 99 and the dealer set up the fuel line in front of the tank. Of course it was done at the time the boat was new and had a Pate. This was the dealers personal Montauk.

This is after he and I installed the new tank.

[IMG]http://i134.photobucket.com/albums/q115/swr540/Montaukfueltank3.jpg[/IMG]

[IMG]http://i134.photobucket.com/albums/q115/swr540/Montaukfueltank.jpg[/IMG]

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