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Author Topic:   Effect of Gear Ratio On Selection of Outboard Motor
mikejoyce77 posted 12-09-2007 07:29 PM ET (US)   Profile for mikejoyce77   Send Email to mikejoyce77  
[The author is] looking for some advice on gear ratio for outboard motors. [I] notice that every manufacturer has a different gear ratio. [W]hat exactly does this mean? [I]s [the gear ratio of an outboard motor] important to consider when buying an outboard? [I]s a higher gear ratio better then a lower gear ratio setup?
contender posted 12-09-2007 07:44 PM ET (US)     Profile for contender  Send Email to contender     
Not sure how outboards work but I assume its the same as a rear end ratio in an auto, Say the gear is a 5:13 this means the engine will turn high rpms very quickly and makes the car jump out of the starting block, but does not have good top end performance (Also for pulling if the engine has plenty of torque) Say the gear is a 2:73 this is a high speed gear the engine does not turn a lot of revolutions better performance at high speeds, but has no power out of the hole and no torque for pulling anything. If you want top speed go for the smaller numbers, if you are looking for water skiing you may want a mid range gear, and if you plan to work for tow USA you would want a large gear...good luck
jimh posted 12-09-2007 09:07 PM ET (US)     Profile for jimh  Send Email to jimh     
The gear ratio is usually expressed as the ratio of crankcase revolutions to propeller shaft revolutions.

I don't think the gear ratio is really a significant factor in choosing an outboard motor.

The analogy to automobile rear axle ratios is not a good comparison. Outboard motors can be fitted with propellers of varying diameter and pitch in order to accomplish adjustment of the power and speed range desired to match with the load.

glen e posted 12-09-2007 10:08 PM ET (US)     Profile for glen e  Send Email to glen e     
A lot of big bore [Suzuki] owners would disgree with you Jim. Many chose [Suzuki] as gearing was part of their buying decision. [Suzuki] runs large gear ratios on most their over-150-HP stuff so they can get better hole shot turning a bigger wheel. I'm sure Tom Clark can elabaorate.
Peter posted 12-10-2007 08:13 AM ET (US)     Profile for Peter  Send Email to Peter     
Gear ratio is an important factor in selecting an outboard IF, and ONLY IF, you are trying to make a decision between an ordinary outboard and a HIGH THRUST version of the same outboard. For example, Yamaha makes two versions of its 60 HP 4-stroke, one has a gear ratio of 1.85:1 (1.85 flywheel revolutions : 1 propeller revolution) and the other, a HIGH THRUST version, has a gear ratio of 2.33:1. Going from 1.85:1 to 2.33:1 is like shifting into a "granny gear".

The gearcase on the HIGH THRUST version is larger than the gearcase on the regular version. The larger gearcase enables the use of a larger diameter propeller (13 inches versus 11 inches) which provides more blade surface area and the ability to produce more thrust at low engine speeds. However, because a larger diameter propeller is more resistant to twisting in the water due to its larger blades, it is harder for the powerhead to turn the propeller. Thus, to help the powerhead overcome that resistance, the gear ratio is increased to provide greater mechanical advantage. The downside of the larger gearcase is that it produces more drag at speed.

If your end application is a pontoon boat, then a HIGH THRUST version of a motor, if offered, with its higher gear ratio is the better choice. If your end application is a classic 15 Whaler, for example, then the version of the same motor with the smaller gearcase and lower gear ratio is the better choice. The larger gearcase, higher gear ratio HIGH THRUST version will also work pretty well with the classic 15 Whaler but the smaller gearcase, lower gear ratio, regular version might not work so well with the pontoon boat.

Peter posted 12-10-2007 08:16 AM ET (US)     Profile for Peter  Send Email to Peter     
I meant to also add that the HIGH THRUST version is less likely to cavitate and thus better able to maintain "traction" during close quarter manuevers because the propeller is turning slower for a given powerhead RPM.
bigjohn1 posted 12-10-2007 08:17 AM ET (US)     Profile for bigjohn1  Send Email to bigjohn1     
Mike, there is not really an easy one-size-fits-all answer to your question. I feel that lower gearing in a four stroke can be a big plus, and this seems to be supported by Suzuki making engines with lower gearing than many competitors. Through trial and error in propping a mid-range 4-stroke, I have found lower gearing allows you to take advantage of many more prop choices.
Tom W Clark posted 12-10-2007 11:24 AM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
Mike,

John gives the most accurate answer: It depends. It is not as simple as a higher or lower gear ratio being better or worse. The gear ratio works in conjunction with the propeller to convert powerhead energy to forward propulsion.

Different manufactures take different courses with the gear ratios they choose for their motors. Even within a given manufacture's line of motors, the gear ratios are not all the same.

Gear ratio is usually expressed by the number of revolutions of the power head for one revolution of the propeller. Thus a motor with the common 2:1 gear ration will have its crankshaft spin twice for one full revolution of the prop.

As a general rule, lower gear ratios (higher numeric value) are used with larger propellers. But this "rule" breaks down fairly quickly once starts to examine all the offerings from different manufactures.

I have found that usually a manufacturer will use higher and higher gear ratios as the horsepower increases. Thus we may see that a manufacturer installs a 2:1 gear ratio lower unit on their 150 HP models, a 1.86:1 gear ratio lower unit on their 200 HP models and a 1.75:1 gear ratio on their 250 HP models.

The motors used in my example are all V-6 outboards using the same physical size of lower unit and thus the same range of propeller diameters. The propellers uses 150 HP motors are typically the same as used on the much higher HP models, motors as powerful as 275 HP. In order for those higher horsepower motors to deliver that power to the water with the sam range of props, the propeller simply has to spin faster, thus the higher gear ratio (lower numeric value.)

It is certainly NOT the case (as Peter asserts) that gear ratio is not important unless you are looking at a high thrust application. Lower unit gear ratios are not just for high thrust motors as evidenced by Suzuki's use of geared down lower units tuning larger diameter propellers. Suzuki outboards are not just for pontoon boats, yet they have gear ratios as low as 2.5:1 or even lower.

It is not even true that that motor models designed expressly as "High Thrust" are only to be used on Pontoon boats or other high weight, low speed craft. Sometimes the lower gearing and larger propellers are better for small light weight craft that are quite fast.

The 15 foot Whalers made by Boston Whaler are perfect examples of this phenomena. Whaler equips some of their models with the Mercury "BigFoot" 60 HP outboards instead of the smaller gearcase versions precisely because the boat performs better, plan and simple. This, in spite of the fact the BigFoot models were originally designed with the pontoon boat market in mind, not light weight skiffs.

The same will hold true of the Yamaha High Thrust models if one were contemplating buying one for a small Whaler.

I think the point Jim was trying to make was that if you are looking at a motor for your boat, you do not get a choice of optional gear ratios for a particular motor and thus you should concern yourself with the motor and not the gear ratio. But even this is not always true as evidenced by the Mercury BigFoot/Yamaha High Thrust example given above.

Certainly if one were considering repowering a boat one might look at the Suzuki outboard line precisely because they are using a novel approach of lower gear ratios and larger propellers and are dong so with great success. So much success in fact, that I suspect as the years go by more and more manufacturers will be adopting lower gear ratios for higher horsepower outboard motors.

Of course every lower unit an its gear ratio only works at all because it is spinning a propeller and here are LOTS of different propellers out there. Propeller design and selection is a VERY broad topic an one best visited in another discussion.

Peter posted 12-10-2007 12:47 PM ET (US)     Profile for Peter  Send Email to Peter     
Tom -- I think you need to go back and reread my comments. I never said that HIGH THRUST models are ONLY to be used on Pontoon boats and the like.

Given that a new Whaler 150 Sport weighs in at a portly 900 lbs dry with no motor (compare that to the classic 15s 550 lbs) it's not a pontoon boat by any means but its not lightweight skiff. With a wider beam it's also got more hull to push through the water than the classic 15 does.

The evidence on CW seems fairly clear that the Yamaha F60 (small gearcase) performs better on a lightweight 15 Classic than the Yamaha F60 HIGH THRUST.

I will say again that gearcase ratio is basically irrelevant when choosing among different outboard motor brands of equal HP. The gearcase ratios are chosen by the manufacturers to optimize the peformance of their powerheads throughout the operating range (idle to WOT).

If you are selecting a brand of motor based on gearcase ratios, there is a potential to make a big mistake. Selection of a motor brand should be based on the adequacy of after-sale support, not gearcase ratios. I've never, ever heard anybody say, "Damn, I wish I had bought the Suzuki because it has a 2.5:1 gear ratio and I could have run 16 inch diameter propellers." But what I often hear is "Damn, I have to drive 2 or 3 hours to the nearest Suzuki dealer to get my motor serviced. I should have bought the other brand whose good service is just 2 miles down the road".

itl posted 12-10-2007 05:36 PM ET (US)     Profile for itl  Send Email to itl     
I think the idea behind low gear ratio is torque. Say we have a powerhead which can prodeuce X amount of torque and we have two gearcases, other one is 2:1 and other one is 1.5:1 ratio. Now, with same powerhead the 2:1 gearcase the propsaft give 2X torque and with 1.5:1 gearcase it produces 1.5X torque. So 1.5:1 gearcase produce 25% less propsaft torque than 2:1 gear.

However, we must remember that low gear ratio usually means high propeller pitch and high pitch require high torque to be able to spin and vice versa. Not so simple.

jimh posted 12-11-2007 01:43 AM ET (US)     Profile for jimh  Send Email to jimh     
Re propeller and gear ratios--it is a cart and horse relationship. Now which came first? Hmm--a mixed metaphor. Forgive me, it is late in the evening.

What I am trying to say is that the reason for engine gear ratios to have relatively minor differences as horsepower varies is to better suit the engines to series of propellers. Each manufacturer makes a line of propellers in various pitch increments. My feeling is--sorry I don't have much science to back this up--that by making a few gear ratio changes among the various engines the engines can be matched up this standard line of propellers.

The alternative situation would be one where all engines used the same gear ratio--let's say 1:1--and then there would have to be a wider range of propellers available.

The reason a 19-inch propeller can be used on a 18-foot boat with a 150-HP motor and also on a 22-foot boat with a 225-HP motor is probably related to the fact that those motors have different gear ratios--or at least I hope they do!

Peter posted 12-11-2007 09:07 AM ET (US)     Profile for Peter  Send Email to Peter     
"The reason a 19-inch propeller can be used on a 18-foot boat with a 150-HP motor and also on a 22-foot boat with a 225-HP motor is probably related to the fact that those motors have different gear ratios--or at least I hope they do!" -- JimH

All depends on the motor manufacturer. Johnson/Evinrude have been using 1.85:1 gear ratios on their 150 through 250 HP motors forever, for example. Yamaha uses a 2:1 ratio on its 150 through 250 HP 4-strokes. On the other hand, Honda and Suzuki and Mercury use different ratios on their 150 HP 4-stroke models versus their 225 4-strokes.


Tom W Clark posted 12-11-2007 09:33 AM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
Jim,

Yes, I think you are right and that is the point I was trying to make in my sixth paragraph above. A great deal of time and money is spent developing propeller designs and producing them. While all propeller lines come in different pitches, the range is not infinite so if a higher horsepower motor is to turn the same propeller as a lower horsepower motor and go faster, then it must spin it a greater number of times per distance travelled.

Tom W Clark posted 12-11-2007 09:37 AM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
"If you are selecting a brand of motor based on gearcase ratios, there is a potential to make a big mistake. Selection of a motor brand should be based on the adequacy of after-sale support, not gearcase ratios."

Come on, I don't think anybody selects an outboard based on the gear ratio alone, but it is not something you just ignore either.

While I agree that it is good to receive support after the sale, that is not the sole factor in deciding what motor to buy either. No single parameter is. You don't buy a motor because it is the fastest in one test, or because it is painted black or because it uses a certain kind of oil, but all of these things together certainly should be weighed in the decision making process.

Peter posted 12-11-2007 10:45 AM ET (US)     Profile for Peter  Send Email to Peter     
I've bought alot of outboards over the year and have never, ever considered gear ratio as factor in outboard motor selection. I take whatever the manufacturer offers. The very high ratio is a Suzuki sales pitch attempt to differentiate its product. I have many friends who have bought a fair number of outboard motors over the years and I can vouch that none of them have ever chosen an outboard based on gear ratio.

The proposition that a high gear ratio universally permits the use of a larger diameter propeller is unfounded. Take for example, an 18 Outrage with equipped with a conventional 2-stroke Johnson 150 with a 1.85:1 gear ratio versus one equipped with a Suzuki DF 150 and a 2.50:1 gear ratio. Assume that 18 Outrage can go 45 MPH with a 150 and 6 percent slip. Propeller calculator suggests using a 17 inch pitch for the Johnson and a 21 inch pitch for the Suzuki. The propeller calculator results are consistent with my own experience with my current 18 Outrage/Johnson 150 for it is rightly equipped with a Mercury Mirage Plus 17.

Now, according to the propeller offerings by Suzuki, the largest diameter propeller they have for the DF 150 is a 15 1/2 inch. That diameter is no larger than the diameter of the Mirage propeller that I use now with a motor having a 1.85:1 ratio and the Suzuki can't use Suzuki's 15 1/2 x 17 inch pitch propeller for the 18 Outrage application because the pitch is too low. For the 21 inch Suzuki propeller, the diameter shrinks down to 15 inches. So much for so called low ratio large diameter advantage.

Peter posted 12-11-2007 10:47 AM ET (US)     Profile for Peter  Send Email to Peter     
Sorry that should be "high ratio, large diameter advantage".
Tohsgib posted 12-11-2007 11:15 AM ET (US)     Profile for Tohsgib  Send Email to Tohsgib     
Being I have owned a few Suzukis I will pitch in. The higher gears allow to spin a larger prop which has already been discussed. The main benefit I see with this is it allows for a better cruise, which is where we usually run. The other thing is when you have say a 1.86 ratio going from a 17-19" pitch makes a HUGE difference and sometimes you eally want an 18" which would have to be custom made. The difference between a 20 and a 22" on a 2.59 ratio is a lot less drastic. The 2" does not really move you 400 rpm like on conventional gear ratios and allows you to "dial" in your engine more accurately. I was kinda turned off by the excessive gear ratios Suzuki uses at first but ow I understan it better and it definately works.
Wild Turkey posted 12-11-2007 11:35 AM ET (US)     Profile for Wild Turkey  Send Email to Wild Turkey     
I know Suzuki has been promoting the higher ratio gearboxes for their outboard motors.

Doesn't a higer gear ratio mean lower efficiency for the gear box? I think the higher ratio would rob power from the overall outboard system.

The power lost doesn't seem to be discussed in relation to higher gear ratios.

Tom W Clark posted 12-11-2007 11:59 AM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
"The very high ratio is a Suzuki sales pitch attempt to differentiate its product."

Come on Peter, now I know you're teasing us. You don't seriously think gear ratio is irrelevant? Sales pitch? As if the engineers at Suzuki told the marketing department: "...oh you guys pick a pretty number and we'll build the gear case with that gear ratio." hahahahahahahahaha!

I think a motor's gear ratio is a little more than merely cosmetic. It is, in fact, more significant than the color of paint used.

It is simple physics. Lower gearing allows larger propellers to be used. While you may be able to run a MIRAGEplus on a Johnson 150, you certainly cannot run a 16-1/2" diameter Suzuki prop on that same motor. If you try, you are going to have a badly mangled gearcase, prop or both.

Wild Turkey,

No, lower gearing does not mean lower efficiency. Lower gearing simply means slower rotational speed with greater torque.

elaelap posted 12-11-2007 02:38 PM ET (US)     Profile for elaelap  Send Email to elaelap     
When I repowered my first Whaler, a smirkless Katama 16, the dealer talked me into a Yamaha 50 High Thrust, and I couldn't have been any happier. That rig had no top end to speak of (barely 30 mph/6000 rpm/WOT)--for reasons described above--but it jumped up onto plane almost instantly, maintained plane at low speeds in lumpy seas, trolled at very low speeds, and made that little Whaler very responsive when the wind and seas kicked up a little. The boat felt powerful, at moderate speeds anyway, even though many here felt it was 'underpowered.' It was a perfect combination for my uses (fishing, mostly alone or with one other person) in the ocean north of San Francisco. I put something like 360 hours on that motor in a year and a half, and CW member Steve/17 Bodega, who has owned the boat since I sold it, has put at least twice that many hours on it since then...no problems for either of us. If/when I buy another 16/17 I'll probably repower with something similar, maybe a 60 next time...and I'll certainly consider the Big Foot/High Thrust gearing for any small Whaler if top end isn't important (which it isn't for my current uses).

Tony

Peter posted 12-11-2007 08:49 PM ET (US)     Profile for Peter  Send Email to Peter     
Tom -- I think you're teasing us with Suzuki's gearcase ratio marketing speak. What do you mean "Lower gearing allows larger propellers to be used?"

By the way, I never meant that the engineers told the marketing folks to pick a gear ratio. Rather, the marketeers seem to have put a nice spin on the high (or low, depending on how your are looking at it) ratio used by the engineers.

glen e posted 12-11-2007 10:20 PM ET (US)     Profile for glen e  Send Email to glen e     
been on many 250/300 zuke boats - they spin bigger wheels - Tom is correct...and as the new Yam 350 and the zuke 300 get bigger wheels made for them, gearing/displacement becomes a great equalizer to supercharging 4 strokes....
L H G posted 12-11-2007 10:27 PM ET (US)     Profile for L H G    
Mercury says within a given propeller line/design, prop efficiency INCREASES as pitch INCREASES. This is why you want a lower gear ratio (higher numerically) for a given HP range. You can run a more efficient prop, get more economy and better speed. The gear ratio on your outboard IS important. Suzuki knows what they are doing, and their sales show it.

I have been blasted for this before by the Evinrude people, but I will say it again. In the 75 and 90 HP range, the Evinrudes have the LEAST desireable gear ratio of 2.0. All other brands have better, lower (higher numerically) ratios, mostly around 2.33. Evinrude's 2.0 gear ratio forces E-tec 90 owners to run very low pitch props, 13, 15 or 17's, and is too high for a 75 or 90 HP 3 cylinder engine. Mercury last used a 2.0 gear ratio on the 1988 in-line 6, a high torque engine, but lowered it to 2.33 when the new 3 cylinder 90's came out, so they could turn more efficient, higher pitch props like the Laser II's. This shows in the engine's top perfromance among 90's, and is also showing in the new Verado block 90 EFI's, a hot performer according to Boston Whaler. OMC also used the high 2.0 ratio for it's V-4's, propably a good decision, but this engine also is more powerful than the 3 cylinder E-tec 90. In short, BRP should spend some R&D and give the E-tec 75 and 90's a better ratio gear case, rather than using the old leftover case from the 80's.

Currently Mercury correctly uses the 2.0 gearcase on the 135 Optimax, and earlier 2.0 liter 135/150's, V6 engines a LOT more powerful than the E-tec 75 or 90. The high performance 4 cylinder Verados, 135-200HP even have a brand new 2.08 ratio gearbox. This has got to tell you something. The small E-tecs, no more powerfrul than the Optimax 75 and 90 with 2.33 ratios, are badly handicapped by this high gear ratio, and forced to run low pitch, non-performance oriented props because of it. The inefficient props show up in decreased economy and less top end.

It is also a good reason not to underpower a boat. You are forced to run lower efficiency, low pitch props.

jimh posted 12-12-2007 12:01 AM ET (US)     Profile for jimh  Send Email to jimh     
If higher pitch is better, then why don't outboard have gear ratios of 4:1 and turn 36-inch pitch propellers?

Could we have a cite to where Mercury says that higher pitch is more efficient?

My understanding is that efficiency comes from the choice of the angle of attack of the blades. The angle of attack come from two factors: the speed of advance and the actual angle of the blades. Therefore, a propeller of any particular pitch can be made efficient if it is designed for a certain speed range.

You can see this in the performance of propellers like the MIRAGEplus. They run more efficiently at speeds of 30-MPH than they do at 40-MPH. That's because they were designed that way. The angle of attach was optimized for that speed range.

Performance results of some boats may be misleading because when really high speeds are reached, the hull of the boat is hardly in the water. This changes the "hull factor" and most of the drag resistance comes from the outboard gear case, not from the hull. So at really high speeds, a boat may seem to be running more efficiently, but I don't think it comes from the propeller pitch. It comes because there isn't any hull left in the water.

Tom W Clark posted 12-12-2007 12:24 AM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
Oh brother, what a mess. Do you guys really want to have a theoretical discussion about propeller design here in a thread about gear ratios? I think we would all be well served by saving that discussion for another thread.

"The very high ratio is a Suzuki sales pitch attempt to differentiate its product."

Peter, those are your words, not mine and they are simply false.

Glen makes a good point about Yamaha's new 350 HP and 300 HP V-8s. They will use new propeller castings that are larger than any current V-6 propeller offerings. Bigger power, bigger propellers. We will see more of this in the future.

Larry you ol' FUD-miester you. I won't even bother deconstructing your mish-mash of misinforamtion but I will echo what Jim has already pointed out: If higher pith props were simply better, everybody would be using lower gears and higher pitched props.

All the different factors that affect an outboard's performance can be (and are) varied for one manufacturer to another and from on model to another. Often the differences are subtle. A little more displacement here, lower gearing there, and sometimes the differences are more profound. Supercharged four stroke in this camp, simple DFI in that camp.

But no matter what choices are made by the engineers, today's modern outboards are all wonderful power plants for our boats. What is best for you will depend on your needs and resources. If it were all as simple as "this way is the best", or "that strategy is proven to be more efficient", we would all be running the same outboard, with the same gearing and the same propeller.

L H G posted 12-12-2007 01:14 AM ET (US)     Profile for L H G    
It really annoys me that you self appointed prop experts really don't know what you're talking about. I suggest you read up a little on prop efficiency, if you can even understand the concept and mathematics, before implying I am some sort of buffoon.

http://sites.mercurymarine.com/portal/ page?_pageid=126,48572,126_49291:126_49315&_dad=portal&_schema=PORTAL

Tom W Clark posted 12-12-2007 01:20 AM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
Larry, you don't need our help, you do a fine job of that yourself.

Now instead of simply pointing to some web resource elsewhere, why don't you explain to us in simple terms why propeller higher pitch means greater efficiency. And while you at it, please define "efficiency" as it is used in this thread. Feel free to use all the math you like.

Perry posted 12-12-2007 03:13 AM ET (US)     Profile for Perry  Send Email to Perry     
I have noticed several larger boats powered by single Suzuki outboards. One in particular is a classic 25 Outrage with a DF300. I'm sure this boat as well as other similarly powered boats benifit from an outboard with lower gearing becuse it enables them to run a larger diameter prop. A 16" diameter prop will definately help get a large heavy boat up on plane and stay on plane.
jimh posted 12-12-2007 05:23 AM ET (US)     Profile for jimh  Send Email to jimh     
Mercury says (at the cited link above):

..."all the characteristics of a propeller--diameter, pitch, number of blades, rake, even slip--may affect efficiency..."

"...efficiency peaks at approximately 80% (3-degree to 4-degree angle of attack) and begins to decline as the angle of attack increases beyond the optimum..."

and then concludes with:

"If all other variables remain unchanged, propeller efficiency increases as the pitch/diameter ratio increases."

These three statements support the points made by Tom, Me, and Larry, respectively.

But I don't think they lead directly to some of the conclusions presented. For example, I really doubt that after being in the business of manufacturing outboard motors for over 70 years that Evinrude would have not figured out something as simple as changing their gear ratio would instantly make their motors perform better.

jimh posted 12-12-2007 05:32 AM ET (US)     Profile for jimh  Send Email to jimh     
Perry--Good point about the diameter of the propeller tending to increase in these motors where there is a high (numeric) gear ratio. In almost all of these cases the motors with the high (numeric) gear ratio are set up to use larger diameter propellers. The larger diameter propeller allows for more blade area. More blade area is generally needed to transmit more power from the engine to the propeller thrust.
Peter posted 12-12-2007 08:46 AM ET (US)     Profile for Peter  Send Email to Peter     
Tom -- You still haven't answered my simple question. What do you (and Suzuki) mean by "Lower gearing allows larger propellers to be used?"


itl posted 12-12-2007 09:43 AM ET (US)     Profile for itl  Send Email to itl     
"Lower gearing allows larger propellers to be used?"

As far as I know: Lower gearing = more propsaft torque. Large prop need more torque than smaller prop. Simple as that.

Tom W Clark posted 12-12-2007 11:32 AM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
Ilkka explains it well.
Peter posted 12-12-2007 03:18 PM ET (US)     Profile for Peter  Send Email to Peter     
OK. But what is considered a "large prop"?
Peter posted 12-12-2007 08:10 PM ET (US)     Profile for Peter  Send Email to Peter     
None of the resident propeller experts wants to step in with an answer to the simple question? OK let me see if I can help move this along.

Is a propeller with a diameter of 15 1/2 inches and a 22 inch pitch (15 1/2 x 22) a large or small propeller?

What about 15 1/4 x 18, large or small?

What about 14 3/4 x 23, large or small?

jimh posted 12-12-2007 08:11 PM ET (US)     Profile for jimh  Send Email to jimh     
Peter--I am surprised at this question. Whenever there is a comparative adjective used in this discussion, the reference point is whatever OMC does. The direction arrow points toward whatever Mercury does. And the comparative is always in the positive. For example: if OMC uses a 2:1 gear ratio and Mecury uses a 2.33:1 gear ratio, then the Mercury is "higher" and "better." If OMC uses a 14.5-inch propeller and Mercury uses a 15-inch propeller, then the Mercury is "larger" and "better."

If you just apply this general rule you will be able to make all of the proper distinctions.

glen e posted 12-12-2007 08:25 PM ET (US)     Profile for glen e  Send Email to glen e     
big zukes run 16 inch diameter props...that's classed as big....and the Yam 350/400 will get bigger than that soon...
Tom W Clark posted 12-12-2007 08:53 PM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
Peter,

What is your question?

Peter posted 12-12-2007 09:38 PM ET (US)     Profile for Peter  Send Email to Peter     
My question is actually quite simple. I'll repeat it again: what is a larger prop?

The reason I ask this is that Suzuki's marketeers (and Tom you've apparently gone along with this) have set forth the proposition that their 2.50:1 gear ratio of their DF 150 is an advantage versus Honda BF 150's 2.14:1 or the Verado 150's 2.08:1 or Yamaha F150's 2.00:1 (for whatever reasons they don't touch the Evinrude E-TEC's 1.85:1 ratio or the Mercury Optimax's 1.87:1 ratio.) In touting their high ratio, they say "lower gear ratio to swing a larger prop for improved acceleration." I simply want to understand what is considered to be a larger prop in the context of the DF 150 and its competition.

We'll leave the bigger V6 Suzukis and the 800 lb Yamaha gorilla for a later discussion.

itl posted 12-13-2007 03:06 AM ET (US)     Profile for itl  Send Email to itl     
This is my opinion of the prop size (diameter) in the context of the 150hp four stroke engines:

Large = more than 15"
Medium = 14-15"
Small = less than 14"

Suzuki DF150 can spin as large as 16" diameter prop. I think that this size of propeller is a huge in this context.

Lil Whaler Lover posted 12-13-2007 08:14 AM ET (US)     Profile for Lil Whaler Lover  Send Email to Lil Whaler Lover     
This is quite a thread. Some valuable information and some relatively bogus stuff.

First off, NO lower unit or propeller produces torque (or horsepower). The engine produces 100% of the torque (HP). The gear ratio combined with the propeller converts the torque (or HP) to THRUST in order to move the boat. To either clear up (or further muddy the waters), I will refer to the relative effectiveness of the thrust as TRACTION.

As has been said, a larger diameter prop will (generally) have more blade area and should provide better traction. The larger blade area shuld have less slippage and move a heavier load better. One down side of the larger diameter prop is more hydrodynamic drag which should result in limiting top speed. This backs up LHG's observations in this thread and others that Mercury outboards tend to have a closer gear ratio and provide a higher top speed for the same HP.

All of this is further compounded by the torque curve and horsepower curve of the motor itself. To back this up I will give a real life experience. In the fall of 1983, I purchased a (please forgive me) Baylinner 1900 OB with a 125 HP Force and 19 " pitch aluminum prop.. With the factory set up it ran 42 mph, took about 5 seconds to plane at 20 mph with just me in the boat. After adding an elevated ski pylon we tried pulling slalom skiers. I could just barely get an experienced slalom skier up in deep water on one ski. When I hit the throttle the engine would peak at 2800 rpm and struggle to get to 3500 rpm. At 3500 rpm it hit its torque curve and ran strongly. I picked up a 15" SS progressive pitch prop from Soderburg (sp?) in Duluth Minnesota. With this prop I hit 3600 rpm on the hole shot. I could get a pair of 200 pound slalom skiers up in deep water with no drag and the time to 20 mph was about 1.8 seconds. Interestingly top speed went up 7 mph! A basically crappy motor now ran well by getting it into its torque/power curve with a prop that cost well over $00 in 1984.

A Boston Whaler comparison of gear ratios and lower unit sizes is my current 1988 15' Center Console. I git it used with its original 1988 70 HP Mercury, and a 22" Laser 2 prop. This ran well, 43 mph GPS, but with the large lower unit 2.33 gear ratio and about 13.5" diameter was almost impossible to steer at speed. I had to alter the power trim to change directions. This very light hull was totally overpowered by the torque, the large lower unit (relative to the boat) and a propeller that gave tremendous traction. Also the weight of this motor, over 300 pounds with SS prop was too much.

The 15' CC now has a Yamaha F-60 with a 1.85 gear ratio, a 11' x 15" pitch Solas SS prop. It runs 42 MPH, and can be steered with one finger at any speed.

Getting a much smaller lower unit in the water vastly improved the performance of this hull.

Back to the question at hand, gear ratio does not matter without a proper set-up and correct prop to get the best possible traction matching the torque/power curve for the motor. If this is done with a larger propeller blade area, it should result in a slightly better ability to move a heavy load. However it is far more propeller dependent than gear ratio dependent.

Dave

RTM posted 12-13-2007 10:11 AM ET (US)     Profile for RTM  Send Email to RTM     
Maybe Ron Hill can straighten this mess out.

Rich

Tom W Clark posted 12-13-2007 11:33 AM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
Dave,

I don't think anybody thinks the propeller itself if producing the power; we know what the powerhead does. When we talk about torque we are referring to the torque at the propeller shaft because that is where it is relevant to the propeller chosen. Where the power is produced is neither here nor there to this discussion.

One important factor in the case of your 15 footer that you failed to mention is the smaller gearcase itself will offer less drag and thus contributes to greater top speed of the boat.

Tom W Clark posted 12-13-2007 11:36 AM ET (US)     Profile for Tom W Clark  Send Email to Tom W Clark     
Peter,

I'm glad to see you are trying to make a point. I have always found your reasoning (for the most part) sound and logical. If you are trying to support a position, I invite you to articulate it instead of playing twenty questions.

You have now asked three questions. I'll start with the easy one first:

"...what is considered a 'large prop'?"

This is considered a large prop:

http://cache.viewimages.com/xc/3069873.jpg?v=1&c=ViewImages&k=2& d=32F168F2F013CA9A52DC430BBD28B307A55A1E4F32AD3138

Then there is the different question:

"... what is a larger prop?"

Well, larger is relative. Larger can be looked at different ways and not just by diameter. Weight, blade area, pitch are all factors that are relevant to a propeller's size. Let me offer some examples:

A BRP 14-3/4" x 19 SST is a larger prop that a 14-3/4" x 17" SST. The greater pitch will require more torque to spin it to the same RPM.

A 14-5/8" x 19" Mercury Revolution 4 is a larger prop than a 15-1/4" x19" Mercury MIRAGEplus even though the diameter of the Rev 4 is smaller. Heavier weight, larger blade area, more aggressive grip all requiring more torque to spin it to the same RPM as the MIRAGEplus.

A 14" x 18" Stiletto Advantage I for Suzuki is a larger prop than a 13-1/4" x 19" Advantage I for OMC/BRP. Even though the propeller design (blade geometry) is the same, the propeller with the lesser pitch is still the larger propeller because of it larger diameter and increased blade area. It is not a coincidence that this larger propeller is made for the Sukuzi outboard.

A Suzuki 16" x 17" stainless steel three blade is a larger propeller than a 15-1/4" x 17" MIRAGEplus. The latter you may fit to your Johnson 150; the former will NOT fit your Johnson 150...because it is too large.

Then you ask:

What do mean by "[i]Lower gearing allows larger propellers to be used?"

Well, that is obvious and has been answered twice. Lower gearing means higher torque. Simple physics. With higher torque a larger propeller may be used.

Now to the heart of what I suspect is your argument. [Feel free to jump in here and articulate your own thoughts. It would probably be better than playing a game of of laying clues for the rest of us to try to piece together.] Gear ratio is irrelevant to the ultimate performance of an outboard motor. The gear ratio is merely cosmetic and has nothing to do with the size of propeller used. In the case of Suzuki, their choice of relatively low gear ratios for their motors is merely marketing hype.

I am in disagreement with that argument. It is illogical and defies simple physics. The gear ratio is relevant, lower gearing allows larger propellers to be used.

As to whether this lower gearing is an advantage or not, that can be debated. You will note that I never said that it was an advantage just that it is very relevant and should be considered,ot dismissed. Certainly the evidence clearly suggests that Suzuki's unique gearing is an advantage in many cases.

Outboard manufacturers will always tout their technology as being superior and use examples to prove their point. This is nothing new. The truth is often found somewhere in between and will vary from one situation to another.

Shall I argue that Evinrude's E-Tec DFI technology is of no advantage? It is merely a marketing ploy to make consumers think their product is better? Did the marketing guys at Mercury say to the engineers: "Hey! Pocket protector, slap a Supercharger on that puppy, consumers will dig the sound of Supercharger!"

I think more of Suzuki and the choices they have made for their motors. If you want to argue about the performance of the Suzuki outboards and the merits of the gear ratios chosen for them, that is a good topic for another thread. If you want to demonstrate that gear ratio is irrelelvent please support your argument with some data.

cooper1958nc posted 12-13-2007 12:52 PM ET (US)     Profile for cooper1958nc  Send Email to cooper1958nc     
Why to big boats run reduction gears? Not to ensure they can run props of a given *pitch* but to ensure they can turn props of sufficient *diameter*.

Propeller diameter influences the volume of the water column discharged. Pitch influences the speed of discharge. Newton's Third Law states that the reaction force is equal and opposite to the primary force. The primary force results from momentum change of the water column. Momentum is speed times mass. Higher mass means equal momentum change with less speed change. Kinetic energy, unlike momentum, is equal to the square of the speed times the mass. That means it requires more energy to accelerate a small volume of water to higher speed than a big volume of water to lower speed. For the same energy expended, you can get more momentum change by going to a large volume of water accelerated less. High diameter does exactly that.

Why not have 50" diameter props on outboards? Realistic limits on lower unit size. Big direct drive boats commonly run as large a diameter prop as will fit within the space.

(When it is necessary to trade off other things to run a really big diameter prop, you have a tug boat.)

glen e posted 12-13-2007 03:26 PM ET (US)     Profile for glen e  Send Email to glen e     
Wow! you guys are fun to read...as a simple college grad with a Lib arts degree and been in sales all my life, you guys lose me with all this engineering/physics stuff...I'm sure you are right....but..all I know is what I feel and experience...my neighbor has DF 250's spinning a 16 inch 4 blade and my boat was spinning a smaller rev 4 w/ V 250's - both got great hole shot...TO ME, the supercharger got me there and he got there with bigger props and displacment....to each his own....
jimh posted 12-13-2007 06:28 PM ET (US)     Profile for jimh  Send Email to jimh     
Regarding propeller design and selection, there is a great book on this topic by Dave Gerr, PROPELLER HANDBOOK. It is quite readable and provides a strong mathematical basis for most of the conclusions and assertions it presents, without going too far into the arcane or the complex. It is possible to read this handbook and locate particular sentences, which, if taken out of context, could be used to support claims that a certain characteristic of a propeller is preferred or optimized over others. However, I don't believe that propeller selection is that simple, for if it were it would not be necessary for Mercury to make over 700 different propellers in a dozen or more styles. The existence of thousands of competing propeller designs might be seen as prima facie evidence that there is no single design which is optimum.

Engines have different gear ratios because, among other things, they have different sizes of gear cases. The gear case and the arrangement of the propeller aperture limit the diameter of the propeller which can be used. From what I can tell, an engine manufacturer chooses a gear reduction ratio which he feels will give the best range of performance for the propellers which will fit on the gear case and operate in the aperture, and which the motor will also have enough power to turn.

The innovation of the Suzuki motors has been to enlarge the propeller aperture to permit propellers of larger diameter to be used. Generally the largest propellers were limited to about 15-3/4-inch diameter by the aperture of most other motors. Suzuki has apparently enlarged the aperture on their higher power engines and can use propellers of larger diameter, including ones 16-inches or more in diameter. It seems well correlated that the gear ratio of a Suzuki gear case will have to have a greater reduction (higher number ratio) in order to spin these larger propellers, for a larger diameter propeller is always harder to turn. This break from tradition came as engine power began to grow above 250-HP, a relatively recent development. I believe this prompted the change to greater gear reduction, not some magic potion of greater propeller efficiency in general.


Sam Cullis posted 12-13-2007 08:05 PM ET (US)     Profile for Sam Cullis  Send Email to Sam Cullis     
The answer that is eluding all or most of the responders here is that just as there is a practical limit on pitch, there is also a practical limit on prop blade tip speed.

The larger the diameter, the lower the rpm at which the tip speed will be too high and cause problems (mostly, true water boiling cavitation -not "ventilation")

The smaller a prop is, the smaller the thrust stream behind it will be. This is acceptable if the boat is small and light and if the boat speed is so high that lower unit drag is an important factor. Smaller diameter props can be run at higher rpm because the blade tip speed will be less in inches per second, mph or whatever units you want to use. (Each trip around the circle is fewer inches than a larger prop.)

Bigger boats need bigger props to produce the necessary volume of thrust, but these props must be run at comparatively slower rpm to avoid running the tip speed into the cavitation range.


The answer is yes, gear ratio can make a difference if your boat is very heavy or very light. If the boat is average for the power being used on it there will not be much noticeable improvement or drawback in choosing an outboard with a higher or lower gear ratio. (NOTE: the lower prop shaft speed gear ratio would also have to have room for a large diameter prop to be fully effective.)

Peter posted 12-13-2007 09:08 PM ET (US)     Profile for Peter  Send Email to Peter     
Sam, you beat me to it. I was going to say that unless you are operating a boat at the extremes, heavy and slow like a barge where "high thrust" is desired or light and very fast like the 80+ MPH go fast boats, the gear ratio is not a significant consideration. There are numerous considerations including blade tip speed to take into account. Angle of attack is another, for example. All quite complicated of course.

In any case, I realize this is the Suzuki marketeers speaking but Suzuki's comparative advertising for the DF 150 attempts to convince the reader that its higher reduction ratio is better because that higher reduction ratio allows it to run a "larger propeller for better acceleration" -- whatever they mean by that. Some thought "larger" simply meant diameter while others think its more than that.

What I found interesting in the published information is that despite having this higher reduction ratio, Suzuki's test reports never run a propeller with more than a 14 3/4 inch diameter (like a 14 3/4 x 21 for example). Basically, the propellers they run in the test report are within in a family that includes a 15 1/2 x 17, what I run on the Johnson 150 with its 1.86:1 ratio. Perhaps that is just how things worked out for the tests. But what is of further interest is that Honda has test reports for its BF 150 (a lower reduction ratio of 2.14:1) running a 15 1/4 x 22. That propeller is no smaller, in my opinion, than the line of propellers Suzuki offers for the DF 150. Of course we all know that Mercury's Optimax and Verado 150s, Yamaha's F150, and the Evinrude 150 can also run propellers within the same "large" size families (15+ inch diameter propellers).

So I have difficulty with the almost automatic conclusion some have reached here that the higher reduction ratio automatically means a larger propeller relative to same HP motors with lesser reduction ratios. In my opinion, a larger propeller can be used only if the powerhead has the crankshaft torque to support it. Based on the Suzuki propeller offerings for the DF 150, it does not appear to me that the Suzuki DF 150 has the crankshaft torque to support the use of a "larger propeller", that is, a propeller which is larger than what the competition can use and does use.

By the way Jim, Mercury makes a 16 inch diameter Mercury Mirage Plus propeller (a 16 x 13) and, at least according to the Mercury propeller calculator, that propeller can be used on the Verados and the Optimaxes if you are using those to push a heavy barge around. So apparently there is enough clearance under the anti-vent plate for a 16 inch propeller but perhaps not enough to ideally use a 16 inch diameter in a much higher pitch.

myjule posted 12-14-2007 01:57 PM ET (US)     Profile for myjule  Send Email to myjule     
"hookum" repowered last year with a suzuki DF150 on his 18 outrage and he is able to use a 3 blade 16x21 prop? sorry I dont have the link to attach.

I have an 18 outrage with a 150 evinrude and there is no way I would be able to get remotly close to that size prop. I am swinging a 15 1/2x17 mirage and top out at 5400. My performance is ok but I cant even hold a candle to hookum. CRUISE is most important to me and His cruise blows me away in fact he is 9 mph faster than me and his #'s blow away the suzuki test data with there 14 diameter prop as well and I believe it has alot to do with diameter.

I just put deposit on a suzuki DF150 and the main reason was NOT prop size but it was one of the key factors that put that motor over the edge.

towboater posted 12-14-2007 03:31 PM ET (US)     Profile for towboater  Send Email to towboater     
You guys have my vote for "best performance thread" of 07.

thx

Still poised to repower my CPD 18 with high gear ratio twins for rescue towing (seeking "traction").

Interesting results within the topic here.

Read all of Buckda's stuff.
75-HP and 90-HP E-TEC 2:1 ratio @ 640 lbs.

Suzuki DF 70, 2.42:1, 710 lbs

Twin 60-HP Big Foot EFI
2.33:1, 510 lbs.

Yamaha two-stroke
50 HP = 380 lbs, 1.85: 1
70 HP = 456 lbs, 2.33: 1
90 HP = 522 lbs, 2.00: 1

Is there any reason not to go with 70-HP Yamaha motors and stainless steel "traction" upgrades?

jimh posted 12-14-2007 08:47 PM ET (US)     Profile for jimh  Send Email to jimh     
If a gear ratio of 2.33:1 was optimum, why isn't it used on all engines? Mercury makes a lot of other engines with different gear ratios. Why is 2.33:1 only used for one engine and not all?
jimh posted 12-14-2007 08:55 PM ET (US)     Profile for jimh  Send Email to jimh     
If a (typical 90-HP four-stroke) motor is rated for 6,000 to 6,400-RPM for maximum horsepower and it has a gear ratio of 2.33:1, the propeller shaft is going to turn

2,575 to 2,745-RPM

If a (typical 90-HP two-stroke two-stroke) motor is rated for 5,000 to 5,500-RPM for maximum horsepower and it has a gear ratio of 2:1, the propeller shaft is going to turn

2,500 to 2,750-RPM

In other words, the propeller shaft is going to be turning the same speed on either engine. The propeller cannot tell which engine is turning it. The propeller will turn at the same speed on both engines. The propeller will not be able to read the marketing literature and know that it is supposed to operate more efficiently on the engine with the 2.33:1 gear ratio. It is going to operate just the same for both engines. People who think that 2.33 gears are magic are going to have to jump in here and offer some explanation of how the propeller is supposed to figure out when it is to be more efficient so that their claims can be substantiated.

towboater posted 12-15-2007 05:36 AM ET (US)     Profile for towboater  Send Email to towboater     
I dont know if 2.33 gears are optimum, the efficiency of gear ratios depends on the power band of the engine.

I need to find out more about the Yamaha 2 strokes and how the gears and powerband marry up. I find the gear ratio difference between the 70 & 90 interesting.
With the 90 having 2.00:1 gears, I wonder if the 2.33:1 gears on the 70 dont d-tune a 90 block down to a 70?
I am intrigued, lots to learn.

Im still not sure twin 60 Big Foots wouldnt work great on my 18. ahhh, nuther time for that.

Example of power band effect on gear ratios;
My kid had a stock Honda 450 TRX quad (4 stroke with low end torque).
His buddies built Banshee (2 stroke with high end torque, 6 speed tranny and pro clutch) would outrun the stock Honda. Same paddle setups on both quads.
OK.
We installed a Honda pro kit incl jets and front sprocket one tooth less that lowered the gear ratio on the TRX. We checked OEM prior and the TRX "pro-kit" was covered under warrantee. Scottie beat the Banshee pretty good.

Sooo the Banshee kid desides to go down one tooth on his.
He lost so much hole power he almost fried his clutch...But, he would top end faster than the TRX.
Man...that was scarry to watch. The poor kid (16) killed himself on that quad 2 weeks later. We werent there.
I dont know if we are done riding quads or not.

Pitch = power
Dia = speed
I fully realize too much prop is as bad or worse on a engine as not enough. Maybe Im old school logic. Using the same engine/tires/tranny to tow a heavy trailer with 3.73 gears is harder on the engine/tranny than 4.10 gears.

Peter posted 12-15-2007 05:56 AM ET (US)     Profile for Peter  Send Email to Peter     
I have had the Yamaha 70 2-stroke with the 2.33:1 gears on a 15 Super Sport. I think the 2.33:1 gears were a compromise on that motor to allow Yamaha to use the same propellers from the 60/70 3-cylinder through their V4s. Also, the Yamaha 90 only turns 5500 RPM max versus 6000 RPM on the 70.

In setting up a 18 CPD tow boat with twins, I think the Yamaha 70s are probably ideal. Great power to weight ratio. The 2.33:1 gears would allow the motors to turn 13 inch diameter propellers and so you'll get to spread the thrust out over two relatively large propellers.

Lil Whaler Lover posted 12-15-2007 09:17 AM ET (US)     Profile for Lil Whaler Lover  Send Email to Lil Whaler Lover     
Peter you just hit the target dead center when you said the gears were a compromise that allowed Yamaha to use the same propellers for both the 70 and 90. Simple economics for the manufacturer to spread development costs over more products. Most, if not all manufacturers have done the exact same thing.

The same logic led Mercury to develop the interchangeable hub allowing a propeller to be adapted to any brand of engine.

mikejoyce77 posted 12-15-2007 01:54 PM ET (US)     Profile for mikejoyce77  Send Email to mikejoyce77     
Wow, I would of never thought this topic would have so may hits. I found all of your thoughts very helpfull. So thank you.
towboater posted 12-15-2007 02:21 PM ET (US)     Profile for towboater  Send Email to towboater     
Thx for the comments on the Yamaha 70.

I only expect 20% towing/work loads.
Otherwise, 40% recreational, 40% trolling.

How bad does this engine load up after a hour or two of trolling?
What oil?
Should I expect a fouled plug now and then?
----


Peter, looks like we will have similar setups. I plan to hang my engines on CMC manual adj 4" offset jackplates.
Cabela's has the lowest price Ive found.

The man who built my Tug once told me a tow winch/bit should be placed 2/5ths the distance of the hull. Too far ahead and you are CONSTANTLY steering, too far aft and you are stern bound. If the tow bit is too high, you can get into irons and roll. I fear if I set the engines further back I will need to raise the towbit or use a crash bar.

I figure 4" will put the existing CPD towbit ahead a little and should help the maneauvering (rudder power) under tow substantially. I had 1/4 alum plates custom fitted to the inside and back of the transom to eliminate using lag bolts on the lower holes. Thus, I wont need to loosen thru transom bolts to dial in the engines trim and the spill tray becomes a good place to stow towline and rigging. A 150 Merc Black Max is mounted now. Looks bad ass. Instead of plugging and filling the single eng holes when I mount twins, I am just going to calk and tighten up the bolts which will become 4 more bolts that hold the plates/engs to the transom.
These plates are probably overkill. The transom is rock solid. At the time I was going to put 90 etecs on it.

mk

jimh posted 12-15-2007 06:58 PM ET (US)     Profile for jimh  Send Email to jimh     
Regarding the PITCH/DIAMETER ratio of a propeller, which has previously been cited in Mercury literature has having a direct correlation to propeller efficiency, that is, the higher the PITCH/DIAMETER ratio the higher the efficiency, I would like to note these comments from Dave Gerr in his PROPELLER HANDBOOK (pages 25-26):

"Very roughly, a pitch ratio of 0.8 can be expected to produce efficiencies of around 0.65, while pitch ratios of around 1.4 can result in efficiencies as high as 0.74. At pitch ratios higher than 1.5 efficiency generally starts to fall off."


It might be interesting to look at the PITCH/DIAMETER ratio of a few Mercury propellers and see if their own propellers follow any sort of pattern:

Mercury MIRAGEplus Propellers

PITCH    DIAMETER    PITCH RATIO
27 14.375 1.88
25 14.500 1.72
23 14.625 1.57
21 14.750 1.42
19 15.250 1.24
17 15.500 1.1
15 15.750 0.95
13 16.000 0.81

If we are to believe Mercury, then we all ought to change to a 27-inch pitch propeller and look for a gear ratio of 3:1 to turn it. On the other hand, if we believe Dave Gerr, it looks like the most commonly used propellers are all in the range of pitch ratio that he mentions. The 21-inch pitch propeller lands at the suggested optimum. Perhaps this means we all need to run 21-inch pitch propellers for best efficiency. Maybe engine manufacturers ought to offer gear ratio options so we can tweak the engine to fit this preferred propeller.

glen e posted 12-15-2007 07:54 PM ET (US)     Profile for glen e  Send Email to glen e     
I'm WAY over my head here discussing efficiency and props and in the strict sense Jim, you may be right ...but like all other things in boating, I don't think it's that simple. It's not just about effciency....I can take 3 diff 19 inch props and they they all get diff #'s...and they do diff things...for me the enertia gives the best smoothness, the tempest best hole shot, and the mirage the best overall performnace...but the mirage blows out for me where it's impossible to get a tempest to blow out at any speed or sea state. And a rev 4 is stil the best docking prop - the grip of that blade for me is amazing....

so it's all about choice I guess.... and what your preferences are....

jimh posted 12-15-2007 11:06 PM ET (US)     Profile for jimh  Send Email to jimh     
The difference in efficiencies that Gerr cites are from 0.65 to 0.74, or a variation of about 9 percent. In this particular propeller line it looks like the 19 to 21-inch propellers are closest to the optimum pitch ratio.

Now there is no guarantee that in every propeller line the propellers with the optimum pitch ratio are always going to be the same ones. Maybe someone will do a bit of research and see if there are other propeller lines with different sets of pitch ratios.

Peter posted 12-16-2007 09:34 AM ET (US)     Profile for Peter  Send Email to Peter     
The pitch/diameter ratio-efficiency correlation is applicable within a line of propellers, such as the Mirage Plus line or the Revolution 4 line, etc. Of course, different style propellers with a different number of blades, different blade shape, different amount of rake, cupping, progressive versus non-progressive pitch.....will behave differently relative to each other. But within a line of propellers, the propellers that are closest to the 1.4 ratio would be the most efficient according to the correlation and theory. Of course, as with absolutely everything in boating, there are trade offs to make.

Back to ratios, as we have been discussing, a higher reduction gear ratio may be chosen to allow for a larger propeller diameter to be used. The higher reduction ratio also leads to the use of a greater propeller pitch if the expected performance is to be maintained and the motor is not permitted to over spin. One drawback (or advantage) I see and have experienced running larger diameter/higher pitch propeller (a much larger propeller in every dimension) on the same boat is the tendency for increased stern walking caused by the fact that the thrust coming from the propeller is asymetric, a sort of paddle wheel effect. My first hand experience with this came when I repowered my 15 SuperSport. I repowered from a Johnson 48 SPL which was turning an 11 3/4 x 17 propeller to a Yamaha 70 which was turning a 13 x 19 propeller. The stern walking of the 15 SuperSport was much more pronounced with the Yamaha than it was with the Johnson. Backing into a slip or trying to dock can be difficult if you are on the wrong side of the walk.

Now this walking which is a disadvantage can become an advantage if you have twin outboards in which one is counter rotating. I use it often to my advantage when docking or backing into the 27 Whaler into the slip.

jimh posted 12-18-2007 09:53 AM ET (US)     Profile for jimh  Send Email to jimh     
Propeller design is complicated by at least two important factors: the boat is moving forward, and the boat pulls some water along with it.

If a propeller were designed to operate in a stationary setting, for example as in a fan, the optimization of the blade design will be different than if the propeller is moving forward as it operates. This is the case on a boat. As the boat speed changes, the speed at which the water moves into the propeller blades is changing. Because of this the design of the propeller cannot be optimized for all boat speeds. The speed at which the water flows into the blades changes the angle of attack of the blades.

Further complicating this is the concept of wake. In terms of propeller design the term wake refers to the water that the hull of the boat is dragging along with it as it moves forward. If a boat is going 25-MPH, a simplistic analysis would think that the water is flowing into the propeller at 25-MPH, but this is not always the case. As the hull moves forward, it drags some water long with it. This slows the relative speed at which water flows into the propeller. The degree to which this occurs depends on the hull design. So a particular propeller cannot be optimized for all hulls.

I imagine that as boat speed increases and more of the hull lifts out of the water, that the influence of wake decreases. However, at most moderate speeds, say 20 to 30-MPH, on a Boston Whaler boat there will still be a significant amount of hull in the water. Therefore, it is likely that the influence of wake will affect the propeller performance.

cooper1958nc posted 12-18-2007 09:53 PM ET (US)     Profile for cooper1958nc  Send Email to cooper1958nc     
Well, not exactly.

The forward motion of the boat, seen as water flow into the prop, does affect the angle of attack, but so does the RPM of the prop. So, if RPM stays in rough proportion to speed, angle of attack is not changed as much as one would think.

As to a planing boat "dragging" water along with it, the test of this would be whether a speedometer pitot (mounted a few inches below the bottom) shows true water speed or is affected materially by this dragged water. GPS measurements seem to show that good speedometers show true water speed within a few percent. This would seem to refute the hypothesis that much water is being dragged.

Of course the prop may run in somewhat disturbed water, especially if the boat has a deep keel. This does affect prop performance, but probably not by the mechanism described.

jimh posted 12-19-2007 11:12 PM ET (US)     Profile for jimh  Send Email to jimh     
Regarding selecting an outboard motor and how the gear ratio affects that decision, it comes down to this: you buy a boat, then a motor. Then you look for a good propeller to use with the combination. You don't buy a propeller first, then look for a motor that can use it to best advantage.

My recommendation: buy the motor you like, and don't worry about its gear ratio. Whatever the gear ratio, you will be able to find a propeller that works well with your boat and motor. There are thousands of propellers to pick from.

L H G posted 12-20-2007 11:20 PM ET (US)     Profile for L H G    
If you buy a 90 HP engine with a 2.0 gear ratio, requiring a 15" prop that produces a low efficiency factor of 65% (as if engine was mounted on a Whaler 170 Montauk), that means you have 58.5 HP coming off the prop to push the boat.

If you buy a 90 with a 2.33 gear ratio, running a 20" Laser II prop (like WT's 90 Merc EFI 4-stroke), that produces a higher efficiency factor of 75%, that means you have 67.5 HP
coming off the prop to push the boat. That's a big difference for the same HP rating. Gears do count sometimes. Not always, but sometimes.

Now you know why running a new 170 Montauk with a Merc 90 EFI on it against same boat with an E-tec 90 on it, would not be pretty for the Evinrude. 38-40 MPH vs 46 MPH maybe?

So yes, buy the engine you like, they are all excellent, but don't come in here with that 2.0 gear ratio looking for prop help to make it go faster!

jimh posted 12-21-2007 01:20 AM ET (US)     Profile for jimh  Send Email to jimh     
Since the four-stroke turns about 6,400-RPM through 2.33:1 gears, the propeller shaft turns

6400/2.33 = 2746-RPM

The E-TEC turns 5,500-RPM through 2.0:1 gears, and the propeller shaft turns

5500/2 = 2750-RPM

The propeller shaft turns the same speed in either case, the boats use the same propeller, and they both go the same speed. The propeller cannot tell who is turning the shaft.

You are forgetting that they both make 90-HP at their rated maximum RPM. But that turns out to be the same propeller shaft speed. You have to explain how the propeller is supposed to know it is more efficient when the Mercury is turning the propeller shaft.

What I have shown above is precisely why they have different gear ratios--it is so they get the propeller shaft to the same speed, and that is because that is the speed which all the propellers are designed for!

jimh posted 12-21-2007 01:21 AM ET (US)     Profile for jimh  Send Email to jimh     
I forgot one thing: because the E-TEC is lighter, it goes a little faster. Speed is always in inverse proportion to weight.
Peter posted 12-21-2007 06:56 AM ET (US)     Profile for Peter  Send Email to Peter     
"So yes, buy the engine you like, they are all excellent, but don't come in here with that 2.0 gear ratio looking for prop help to make it go faster!"

So following the above logic, should we say to the Mercury Verado 250 owner, "don't come in here with that 1.86:1 ratio looking for prop help to make [your Conquest 305] go faster"? The poor Verado 250 needs a 15 inch pitch propeller to push the massive Conquest 305 around.

Looks like Mercury made a big mistake when they put 1.86:1 gears on the 200 to 275 I6 Verado and an even bigger mistake when they put 1.75:1 gears on the 300 Verado. So we must conclude from the above that they would have been much smarter to put 2.33:1 gears on these motors. I guess their engineers don't know nothin'. LOL.

bigjohn1 posted 12-21-2007 07:41 AM ET (US)     Profile for bigjohn1  Send Email to bigjohn1     
To ensure we are making accurate comparisons, some of the data above needs to be corrected. The Mercury 90efi has a WOT rpm of 6,000 vice 6,400. The 90 E-tec has a WOT rpm of 5,500 but is available with either 2:1 or 2.25:1 gears.
jimh posted 12-21-2007 09:44 AM ET (US)     Profile for jimh  Send Email to jimh     
There is also no real data to support the efficiencies cited. The numbers are a slight exaggeration of some data suggested by Gerr based on a pitch/diameter ratio. My feeling is that Gerr's data is probably in reference to rather large propellers used on ships, and not necessarily applicable to outboard motor propellers which tend to have other design aspects, such as rake, progressive pitch, edge cup, and so on, which are probably not considered in the theoretical analysis which suggested certain pitch ratios are slightly better.

What really is happening in these motors with higher gear reduction is that they are using a large gear case and are suited for use with the V6 line of propellers, even though they are generally not in the 150-HP or higher range. In order to turn those larger propellers the 90-HP engines need more gear reduction.

If one gear reduction were magically better, you'd see all engines using it.

Peter posted 12-21-2007 11:27 AM ET (US)     Profile for Peter  Send Email to Peter     
Exactly. As I mentioned before, unless you are running on the extremes, pushing a barge or running an 80 MPH boat, the gear ratio is a non-factor in the selection process. When you get to the 80+ MPH application, then gear ratio starts to matter as evidenced by Mercury's offering of a few different ratios like 1.62:1 and 1.75:1 but also offering different hydrodynamic profiles with those. Again, I guess Mercury Racing doesn't know what it's doing with such low ratios.

So Mercury Racing motor owners, "don't come in here with that 1.62:1 ratio looking for prop help to make your go-fast boat go faster". Those motors should be running 2.33:1 ratios. LOL

L H G posted 12-21-2007 11:42 AM ET (US)     Profile for L H G    
Jim - I have no idea what you are talking about regarding the two engines would the same prop because of your prop shaft speed calculation. I know one thing, THERE IS NO WAY A 90 E-TEC CAN TURN A MERC 20" LASER II ON A 170 MONTAUK. That engine can only turn a 15-17" prop on a much lighter classic 17 Montauk, if I read correctly here from the various installations. I doubt if it could turn a 20" Laser II up to more than 4500 rpm, vs BW who says the Merc 4-stroke can turn 6000RPM.

Big John: to get the more desireable 2.25 gears, you have to buy a 25" 90 E-tec. 25" 90's are as rare as sharks teeth, so it's a non-issue. If you get rid of that 4-stroke Mercaha 115 (2.07 gears) on your 170, and install a 90 Evinrude, you will be shocked with the decline in top end and power. You will need a 13" or 15" prop.

Peter, I agree, running a 15" prop on any engine, including a 250 powered Verado single on a very heavy boat, is a bad buy, and HP out the prop is lost (although I would bet a 15" Rev-4 is probably a more efficient prop than most others). This points out an interesting situation on singles vs twins, and why the twins are often, surprisingly to some, faster and more efficient than an UNDERPOWERED big single. Same old rule applies - DON'T UNDERPOWER, get close to 90% of RATING for a boat, so YOU CAN RUN A MORE EFFICIENT PROP and USE MORE OF YOUR RATED HP. Remember some recent articles that have shown triple Verados use no more fuel on same rigs than twins. The trips use higher pitch, more efficient props.
Recently saw a big Venture with triple 300's, running 22" Merc Bravo I's. Also, it is standard procedure to use a higher gear ratio as power increases. Merc's powerful 3.0 liter blocks have always had 1.76 gears vs the 2.5 liter blocks with 1.87 gears. So the higher gears on the 300 Verados makes sense to me. They have the power to still turn the higher pitch props, and to higher RPM.


I like to compare JimH's Boat with WHALE LURE, an overpowered 25 Outrage. When out cruising, I actally think I get better, or at least the same fuel economy. How could this be? Prop efficiencies are a major reason. Remember, his boat is a lighter, narrower 22 REVENGE WD, with only a single 225 HP engine, and no radar arch resistance. How could a pair of 200 Mercs get same, or better fuel economy? Pretty amazing considering total HP and 12 vs 6 cylinders. He runs a 15" prop, and I run 23" Laser II's or Rev 4-s. Merc says these Laser II props deliver 80% efficiency, (see link previously given) and that 13" props deliver more like 65%. There is part of your answer. I am getting a LOT more power OUT the props, which explains the 40 vs 62 MPH top ends.

jimh posted 12-21-2007 01:29 PM ET (US)     Profile for jimh  Send Email to jimh     
The suggestion that Larry keeps making is that somehow if I had a higher gear ratio I would get better results because I could run more pitch. The basis for this is that some pitch/diameter ratios may be slightly more efficient. But this same argument would apply to his boat. He could get more efficient with more pitch, too.

Into this proposition Larry has introduced unrelated factors--twin engines, much higher reserve power, different engine mounting configurations, and other variables, including different types of engine fuel induction. It is not at all reasonable or scientific to throw so many variables into the comparison, then come out with the answer that the cause is the pitch/diameter ratio of the propeller--that it alone makes all the difference.

My own comparisons of propellers are a bit unscientific on one important basis: the OMC SST propellers I have used are old, well-worn, and possibly re-worked propellers, while the Mercury propellers I have test have all been new or in new-never-used condition.

In order to test Larry's theory we need everything to be the same--same boat, same motor, same time, same weather, same load, same temperatures--except the gear ratio and the propeller pitch/diameter ratio. We would test by using several gear ratios and several different propellers, but the propellers would have to be very similar in